Industrial Plate Three Effect Evaporator 1500L/H Evaporation Capacity With MVR System
Product Spotlights
Qingdao Conqinphi Environmental Technology Group Co., Ltd. proudly presents the Industrial Plate Three Effect Evaporator with 1500L/H evaporation capacity and MVR system. As a leading manufacturer established in 2015 with a 10,000-30,000 square meter factory and over 200 experienced employees, we have dedicated ourselves to delivering high-efficiency evaporation solutions for industries worldwide. This evaporator combines advanced plate heat exchange technology with mechanical vapor recompression (MVR) to achieve significant energy savings of up to 70% compared to traditional multi-effect evaporators. Designed for continuous operation, it offers stable performance, compact footprint, and easy maintenance – ideal for concentrating heat-sensitive liquids, reducing waste volume, and recovering valuable resources.
Key Features & Technical Specifications
- Three-Effect Plate Design: Utilizes corrugated plate heat exchangers for high heat transfer coefficient and minimal fouling. Each effect operates at a different pressure, optimizing thermal efficiency.
- MVR System Integration: Mechanical vapor recompression compressor elevates the temperature of secondary vapor, which is then used as heating steam for the first effect. This drastically reduces live steam consumption.
- Evaporation Capacity: 1500 L/H (customizable to 500 – 5000 L/H upon request).
- Material Options: Standard SUS304; SUS316L, titanium, or duplex stainless steel available for corrosive media.
- Automatic PLC Control: Touchscreen interface with remote monitoring capability. Parameters such as temperature, pressure, flow rate, and liquid level are precisely controlled.
- Energy Consumption: Typically only 30-50 kWh per ton of water evaporated (electrical power for compressor), compared to 0.3-0.5 ton steam per ton for traditional evaporators.
- Compact Footprint: Modular plate design saves floor space; easy to install in existing production lines.
- Compliance & Certifications: Our company holds ISO9001, ISO14001, OHSAS18001, and other quality management certifications. The equipment is manufactured under strict quality control procedures.
| Parameter | Value |
| Evaporation Capacity | 1500 L/H |
| Number of Effects | 3 |
| Steam Consumption (auxiliary) | < 50 kg/h (start-up only) |
| Power Consumption | 约 45-60 kW (compressor + pumps) |
| Operating Temperature | 60°C – 95°C (adjustable) |
| Evaporation Temperature | 50°C – 80°C (low-temperature design available) |
| Material of Construction | SUS304 / SUS316L (custom) |
| Control System | PLC + HMI |
| Dimensions (L x W x H) | Varies by configuration; typical: 8m x 3m x 4m |
Operational Benefits for Your Business:
- Energy Savings: The MVR system recycles latent heat, reducing operational costs by 50-70% compared to conventional evaporators.
- Low Carbon Footprint: Lower steam demand means less boiler emissions – environmentally friendly.
- Product Quality: Low evaporation temperature preserves heat-sensitive components, ideal for pharmaceutical extracts, food concentrates, and biochemical solutions.
- Minimal Downtime: Plate design allows easy disassembly for cleaning; CIP system optional.
- Scalability: Multiple units can be combined for higher capacity or parallel processing.
Trust & Reliability – Backed by a Strong Manufacturer
Qingdao Conqinphi Environmental Technology Group Co., Ltd. operates from a 10,000-30,000 m² manufacturing base in Qingdao, China – a major port city ensuring convenient global shipping. With an annual export value between US$10 Million and US$50 Million, we serve clients across North America, South America, Europe, Africa, Oceania, Asia, and the Middle East. Our team of 200-300 professionals includes experienced engineers and technicians dedicated to R&D and quality assurance. We have obtained multiple certifications including ISO9001, ISO14001, OHSAS18001, and more, reflecting our commitment to excellence. Every evaporator undergoes rigorous testing before shipment. We also provide comprehensive after-sales support: installation guidance, commissioning, training, and spare parts supply. Choose Conqinphi for a reliable partner that delivers top-quality evaporation solutions with proven performance.
Frequently Asked Questions
-
Q: What is the difference between three-effect evaporator with MVR and traditional evaporator?
A: Traditional evaporators require fresh steam for each effect. MVR (Mechanical Vapor Recompression) compresses the vapor from the last effect to a higher temperature and pressure, then uses it as heating medium for the first effect. This recycles energy, reducing steam consumption by up to 80% and overall operating costs significantly. -
Q: What materials can I use for corrosive liquids?
A: We offer various material grades including SUS304, SUS316L, Titanium, and Hastelloy depending on the chemical composition. Please provide your liquid analysis, and our engineers will recommend the optimal material. -
Q: What is the typical lead time for this evaporator?
A: Standard models: 30-45 days after order confirmation. Customized configurations may require 45-60 days. We work closely with you to meet your project schedule. -
Q: Do you provide on-site installation and training?
A: Yes. We offer optional on-site commissioning and operator training by our experienced engineers. Remote technical support is also available 24/7. -
Q: Can the evaporation capacity be customized?
A: Absolutely. While 1500L/H is a standard model, we can design units from 500L/H up to 10,000L/H based on your production requirements. Contact us for a tailored solution. -
Q: What is the warranty period?
A: We provide a standard 12-month warranty from the date of shipment, covering defects in materials and workmanship. Extended warranty is available upon request. -
Q: How does the PLC control system work?
A: The PLC automatically adjusts feed flow, temperature, pressure, and liquid levels to ensure stable operation. It displays real-time data and alarms for any deviations. Optional SCADA and remote access features are available. -
Q: What industries commonly use this evaporator?
A: It is widely used in chemical concentration, pharmaceutical API production, food juice and dairy concentration, wastewater zero liquid discharge (ZLD), and brine treatment. Its low-temperature design is especially suitable for heat-sensitive products.
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