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Help CenterCompact Plate-type Four-effect Evaporator 10TPH PLC Touch Screen 304/316L
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Qingdao Conqinphi Environmental Technology Group Co., Ltd. presents the Compact Plate-type Four-effect Evaporator 10TPH PLC Touch Screen 304/316L – a highly efficient, space-saving solution designed for continuous concentration of liquid products in the food, pharmaceutical, and chemical industries. As a manufacturer with over a decade of experience (established in 2015) and a factory spanning 10,000–30,000 square meters, we combine advanced engineering with strict quality control to deliver reliable evaporation systems. This four-effect evaporator utilizes plate-type heat exchangers to achieve significant energy savings, while the intuitive PLC touch screen ensures precise operation. The construction in 304 or 316L stainless steel guarantees corrosion resistance and compliance with sanitary standards. With a capacity of 10 TPH, this unit is ideal for medium to large-scale production lines seeking to reduce operating costs and improve product quality.
Key Features and Technical Specifications
- Four-Effect Evaporation Design: Maximizes energy efficiency by reusing vapor from each effect, reducing steam consumption by up to 60% compared to single-effect evaporators.
- Plate-Type Heat Exchangers: Compact footprint and high heat transfer coefficient; easy to clean and maintain. Suitable for heat-sensitive products due to short residence time.
- PLC Touch Screen Control: User-friendly interface with real-time monitoring of temperature, pressure, flow rate, and concentration. Automatic adjustments ensure stable operation and consistent product quality.
- Material Options: 304 stainless steel for general applications, or 316L for corrosive or high-purity environments (e.g., pharmaceutical, dairy).
- Capacity of 10 TPH: Designed for continuous operation; can handle feed rates up to 10,000 liters per hour (depending on product viscosity and concentration requirements).
- Compact Structure: Skid-mounted or frame-mounted for easy installation in limited spaces. Customizable layout to fit existing plant infrastructure.
- Low Maintenance: CIP (Clean-in-Place) capable design with minimal dead zones. All wetted parts are made of stainless steel with smooth surfaces.
Technical Parameters (Typical, custom configurations available)
| Parameter | Value |
|---|---|
| Feed Capacity | 10,000 L/h (max) |
| Steam Consumption | Approx. 320–380 kg/h (depending on temperature difference) |
| Evaporation Temperature | First effect: 90–100°C; Last effect: 45–55°C (adjustable) |
| Cooling Water Consumption | Approx. 15–25 m³/h (depending on cooling water temperature) |
| Power Requirement | 15–25 kW (pumps + control panel) |
| Dimensions (L×W×H) | Customizable; typical footprint ~6m × 3m × 4.5m |
| Material | 304 or 316L Stainless Steel (food-grade) |
Benefits for Your Production Line
- Energy Saving: Four-effect design reduces steam consumption by 50–60% compared to traditional single-effect units, cutting operating costs significantly.
- Product Quality: Low residence time and gentle evaporation protect heat-sensitive ingredients; final concentration can be precisely controlled via PLC.
- Ease of Operation: Touch screen with intuitive HMI allows operators to set parameters, view trends, and receive alarms. Training time is minimal.
- Flexibility: Can handle various feed materials such as fruit juice, milk, whey, sugar syrup, organic solvents, and waste water. Concentration range from 5% to 50% Brix (depending on product).
- Hygienic Design: All surfaces are polished to Ra ≤ 0.8 μm, with no crevices. CIP cleaning cycles can be automated via the PLC.
Trust Us – Your Reliable Evaporator Partner
Qingdao Conqinphi Environmental Technology Group has been manufacturing industrial evaporators since 2015, with a factory area of 10,000–30,000 m² and a team of over 200 employees. Our annual export value ranges from US$10 million to US$50 million, serving markets across North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. We have obtained multiple certifications including ISO9001, HACCP, and others, ensuring that every product meets rigorous quality standards. With our strong R&D capabilities and after-sales support, we are committed to providing you with a compact, efficient, and durable evaporation system. Contact us today to discuss your specific requirements and receive a customized solution for your 10 TPH concentration needs.
Frequently Asked Questions (FAQ)
Q1: What is the difference between 304 and 316L stainless steel for this evaporator?
A: 304 is suitable for most food and beverage applications due to its good corrosion resistance. 316L offers higher resistance to chlorides and acidic environments, making it ideal for pharmaceutical, dairy, or chemical processes where higher purity and corrosion protection are required. We can select the material based on your product's pH and salinity.
Q2: How much floor space is required for the 10 TPH unit?
A: The compact plate-type design reduces footprint. Typical dimensions are around 6m (L) × 3m (W) × 4.5m (H), but we customize the layout to fit your available space. Skid-mounted option simplifies installation.
Q3: Can this evaporator handle high-viscosity products?
A: Yes, but the plate design may need modification for very viscous fluids (e.g., >1000 cP). We recommend testing or using forced circulation. For extremely viscous products, a different type (e.g., falling film) may be more suitable. Please provide viscosity details for a tailored solution.
Q4: What is the typical energy savings compared to a single-effect evaporator?
A: A four-effect evaporator consumes approximately 0.3–0.4 kg of steam per kg of water evaporated, whereas a single-effect unit uses about 1.1–1.3 kg steam. This means up to 70% reduction in steam consumption, significantly lowering operating costs.
Q5: Is the PLC touch screen easy to operate for non-experts?
A: Yes, the HMI has a user-friendly interface with clear graphics and menus in multiple languages. Operators can start, stop, and adjust parameters via touch screen. We provide training manuals and remote support. Automatic control minimizes human error.
Q6: What certifications does your evaporator have?
A: Our manufacturing facility holds ISO9001, HACCP, and other certifications. The evaporator can be designed to meet CE, ASME, or other standards upon request. We also offer validation documentation for pharmaceutical applications.
Q7: How long is the delivery time for a 10 TPH evaporator?
A: Typical lead time is 60–90 days after receiving the deposit and final specification approval. For urgent orders, we can expedite production with prior negotiation.
Q8: Do you offer after-sales service and spare parts?
A: Yes, we provide on-site commissioning, training, and a 12-month warranty. Spare parts such as gaskets, plates, and pumps are available from our warehouse in Qingdao. Remote technical support is available 24/7.
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