Fully‑automatic High‑speed Iron Cabinet Powder Coating Line Used in Metal Storage Cabinet Mass‑production
Product Spotlights
Deqing Leixin Coating Equipment Co., Ltd., established in 2011 and located in Huzhou, Zhejiang, China, is a professional manufacturer with ISO9001 certification. Our Fully‑automatic High‑speed Iron cabinet powder coating line is specifically engineered for the mass production of metal storage cabinets. This system integrates advanced PLC control, high-speed conveyor technology, and electrostatic powder coating to deliver consistent, durable finishes at production rates that keep your factory competitive.
With an annual export value of US$1 Million – US$1.5 Million and a dedicated team of 51–100 employees, we supply this equipment to markets across North America, South America, Europe, Africa, Oceania, and Asia. Our coating line is designed to maximize uptime, minimize powder waste, and accommodate a wide range of cabinet sizes and geometries.
Key features include a modular design for easy installation, energy‑efficient curing ovens, and an integrated powder recovery system that improves material utilization by up to 95%. This line is ideal for manufacturers seeking a turnkey solution to ramp up production of iron cabinets without compromising on coating quality.
Main Features & Technical Specifications
- Fully Automated PLC Control: One‑touch operation with recipe management for different cabinet models, reducing changeover time.
- High‑Speed Conveyor System: Variable speed from 0.5 to 6 m/min, adjustable to match production line flow.
- Electrostatic Powder Application: Equipped with corona spray guns for uniform coating thickness (±5 μm tolerance).
- Powder Recovery & Recycling: Cyclone + cartridge filter system with efficiency ≥95%, reducing material cost.
- Curing Oven: Infrared + hot air circulation, temperature range 160°C–220°C, automatic temperature control.
- Iron Cabinet Compatibility: Handles cabinets with dimensions up to 2000mm (L) × 1200mm (W) × 1000mm (H) and weight ≤150 kg/piece.
- Energy‑Saving Design: Insulated oven panels, frequency‑drive motors, and optimized airflow reduce power consumption by 20% compared to conventional lines.
- Safety & Compliance: Emergency stop, overload protection, and CE‑compliant electrical components (CE certification available upon request).
Performance Parameters (Typical Configuration)
| Parameter | Value |
|---|---|
| Power Supply | 380V / 50Hz, 3‑phase (customizable) |
| Installed Power | Approx. 180–250 kW depending on line length |
| Conveyor Speed | 0.5 – 6 m/min (adjustable) |
| Production Capacity | 600–1200 pieces per shift (8h) based on cabinet size |
| Coating Thickness | 60–120 μm (adjustable) |
| Curing Temperature | 180°C – 220°C |
| Overall Dimensions (L×W×H) | Customizable, typical length 30–60 m |
Customer Benefits: By integrating this line into your production, you can expect a 30–40% increase in throughput compared to semi‑automatic lines, consistent coating quality, and reduced manual labor (only 2–3 operators required). The powder recovery system also cuts material costs significantly, making your operation more sustainable and profitable.
Why Choose Deqing Leixin?
As a manufacturer with over 13 years of experience in coating equipment, we have a factory size of 1,000–3,000 square meters and a team of 51–100 skilled professionals. Our ISO9001‑certified quality management system ensures every line is built to high standards. With an annual export value exceeding US$1 million and successful installations in more than 20 countries, we understand the demands of global customers. Our engineering team provides on‑site commissioning, training, and after‑sales support to ensure your line operates at peak performance.
We are committed to delivering customizable solutions that fit your specific production layout and cabinet designs. Whether you need a compact line for a small workshop or a high‑capacity line for mass production, we can tailor the system accordingly. Contact us today to discuss your requirements and receive a detailed quotation.
Frequently Asked Questions (FAQ)
-
Q: What types of cabinets can this line handle?
A: It is designed primarily for iron and steel metal storage cabinets, but can also coat other metal parts of similar size and weight. Maximum component dimensions: 2000×1200×1000 mm, weight up to 150 kg. -
Q: Is the line easy to operate?
A: Yes. The PLC control system features a user‑friendly touch screen with pre‑set recipes. Changeover between different cabinet models takes less than 10 minutes. -
Q: What powder types are supported?
A: The electrostatic guns work with most thermosetting powders (epoxy, polyester, hybrid, etc.). The system can be calibrated for different powder characteristics. -
Q: Do you provide installation and training?
A: Yes, we provide on‑site installation guidance and operator training as part of the standard service. Remote technical support is also available. -
Q: What is the typical delivery time?
A: Standard delivery is 45–60 days after order confirmation, depending on configuration complexity. Express delivery can be arranged upon request. -
Q: Can the line be integrated with an existing conveyor system?
A: Yes, we can design interfaces to connect with your existing material handling system. Customization is available. -
Q: What is the warranty period?
A: The line comes with a 12‑month warranty covering manufacturing defects. Extended warranty options are available. -
Q: Are spare parts readily available?
A: Yes, we stock commonly used spare parts and can ship them quickly. A spare parts list is provided with the system.
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