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Home > Manufacturing & Processing Machinery > Spraying Machinery & Spreading Equipment > Other Spraying Machinery & Spreading Equipment > Environment‑friendly No‑waste Metal Tool Powder Coating Line for Small‑batch Metal Tool Anti‑rust Coating
Environment‑friendly No‑waste Metal Tool Powder Coating Line for Small‑batch Metal Tool Anti‑rust Coating
Product Spotlights
Zero-waste powder recovery system for small batches (1–50 kg), achieving ≥99% material reuse. Designed for metal tools anti-rust coating with quick color change (<10 min). ISO9001 certified, eco-friendly (no VOCs), low energy consumption, and flexible curing options. Ideal for workshops seeking cost-effective, sustainable coating solutions.
Negotiable
MOQ: 1 Set (Price negotiable depending on order volume and customization)
Key Specifications
Get Latest Price
Application:
Metal tools anti-rust coating
Type:
Powder coating line
Power Supply:
380V/50Hz (customizable)
Payment & Shipping
Payment Methods:
Port of Shipment:
Ningbo/shanghai
Delivery Detail:
Delivery time depends on order quantity.
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Application
Metal tools anti-rust coating
Type
Powder coating line
Power Supply
380V/50Hz (customizable)
Powder Recovery
Cyclone + cartridge filter (zero waste)
Batch Capacity
1-50 kg per batch (adjustable)
Coating Efficiency
≥95%
Curing Method
Infrared/convection oven (optional)
Certifications
ISO9001
Material
Stainless steel and carbon steel
Control System
PLC with touch screen (optional)
Deqing Leixin Coating Equipment Co., Ltd., a trusted manufacturer since 2011, presents our Environment-friendly No-waste Metal Tool Powder Coating Line – a game-changer for small-batch metal tool anti-rust coating. Designed to minimize material loss and maximize production flexibility, this system delivers a flawless, durable finish while reducing environmental impact. With our ISO9001-certified production and 51–100 skilled employees, we ensure every line meets the highest standards. Whether you run a workshop or a specialized facility, this solution helps you achieve superior corrosion protection with zero powder waste and lower energy consumption.
Key Features & Technical Specifications
- Zero-Waste Powder Recovery System – Patented cyclone + cartridge filter captures over 99% of overspray powder and recycles it instantly, eliminating disposal costs and pollution.
- Small-Batch Optimized Design – Quick color change in under 10 minutes; ideal for batches from 1 kg to 50 kg, perfect for custom metal tools, hand tools, and anti-rust components.
- Environment-Friendly Operation – No volatile organic compounds (VOCs), low energy consumption, and closed-loop powder circulation meet global eco-standards.
- Anti-Rust Coating Excellence – Uniform electrostatic deposition ensures consistent thickness (50–120 µm), providing long-term protection against rust, chemicals, and abrasion.
- Flexible Curing Options – Choose between infrared or convection oven (optional) for fast, even curing. Temperature range: 160°C–220°C, adjustable.
- Smart Control System – PLC with touch screen allows precise adjustment of gun voltage (0–100 kV), powder flow rate, and conveyor speed (optional).
| Parameter | Value |
|---|---|
| Powder Recovery Efficiency | ≥99% |
| Coating Speed | 0.5–2 m/min (conveyor) |
| Maximum Part Size | 600 x 400 x 300 mm |
| Installed Power | 15–25 kW (depending on oven type) |
| Air Consumption | 0.5–1.0 m³/min |
Why Choose Our Powder Coating Line?
- Cost Savings – Reclaim up to 99% of unused powder, reducing material costs by 30%–50% compared to traditional spray systems.
- Quick Return on Investment – Small-batch setup means lower initial investment; typical payback within 6–12 months for small workshops.
- User-Friendly Maintenance – Modular design with easy-access filters and hoppers; cleaning and color change take less than 10 minutes.
- Proven Reliability – Built with high-grade stainless steel and durable components; backed by 13+ years of manufacturing expertise.
- Global Compliance – CE and ISO9001 certified (optional for certain markets); meets EU RoHS and WEEE standards.
At Deqing Leixin Coating Equipment Co., Ltd., we take pride in our 1,000–3,000 m² factory and annual export value of US$1–1.5 million. Our 51–100 employees are dedicated to delivering reliable, eco-friendly coating solutions to over 10 international markets including North America, Europe, and Southeast Asia. With our ISO9001 quality management system, every machine undergoes strict inspections before shipment. We offer 12-month warranty and lifetime technical support.
Ready to revolutionize your metal tool anti-rust coating process? Contact us today for a customized quotation or visit our factory in Huzhou, China. Experience the future of no-waste, small-batch powder coating!
Frequently Asked Questions (FAQ)
-
Q: Can this line handle small batches of different metal tools?
A: Yes, it is specifically designed for small batches (1–50 kg) with quick color change in under 10 minutes, making it perfect for custom or varied tool runs. -
Q: How does the “no-waste” system work?
A: The cyclone + cartridge filter captures overspray powder and feeds it back into the supply hopper, achieving over 99% material utilization with no powder sent to landfill. -
Q: What thickness of anti-rust coating can be achieved?
A: Typically 50–120 µm, adjustable via gun voltage and powder flow. Thicker coatings (up to 200 µm) are possible with multiple passes. -
Q: Do I need special training to operate the line?
A: Basic training is provided. The PLC touch screen simplifies operation; routine maintenance is straightforward. -
Q: Is the line compliant with environmental regulations?
A: Yes, it produces zero VOC emissions and minimal waste. The system can be customized to meet local environmental standards (e.g., CE, RoHS). -
Q: What is the delivery time?
A: Standard models ship within 20–30 days after order confirmation. Custom configurations may require 35–45 days. -
Q: Can you provide spare parts and after-sales support?
A: Absolutely. We stock common spare parts and offer remote troubleshooting, online video guidance, and onsite service (if needed). -
Q: What are the power and air requirements?
A: Standard: 380V/50Hz three-phase (customizable to 220V/60Hz) and 0.5–1.0 m³/min compressed air at 6–8 bar.
Send Inquiry to This Supplier
1Yr
Business Type
Manufacturer
Year Established
2011
Factory Size
1,000-3,000 square meters
Annual Export Value
US$1 Million - US$1.5 Million
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