Contact Platform Support
Help CenterMVR Vacuum Evaporator With Forced Circulation and Falling Film Design for Wastewater Treatment
Product Spotlights
Related Products
-
High Efficiency MVR Falling Film Evaporator for Industrial Wastewater Treatment ApplicationsUS$ 6370 - 76890MOQ: 1 Combo -
Customized MVR Single/Double/Triple Effect Thin Film Evaporator for Forced Circulation Wastewater ConcentrationUS$ 6370 - 76890MOQ: 1 Combo
-
Custom MVR Evaporator Systems for Industrial Wastewater Treatment and Concentration SolutionsUS$ 6370 - 76890MOQ: 1 Combo
-
Titanium Stainless Steel Carbon Steel MVR Evaporator for Corrosive Wastewater TreatmentUS$ 6370 - 76890MOQ: 1 Combo
-
Wastewater MVR Evaporator 220V 50Hz 3-Phase 0.5MPa Compressor SS304US$ 21490 - 748900MOQ: 1 Combo
Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a leading manufacturer specializing in advanced wastewater treatment solutions since 2015. Our MVR Vacuum Evaporator with Forced Circulation and Falling Film Design is engineered to tackle the most challenging industrial waste streams, delivering exceptional energy efficiency and reliable performance. By combining mechanical vapor recompression (MVR) technology with a hybrid forced circulation and falling film configuration, this system achieves over 90% energy recovery, significantly reducing operational costs for our clients worldwide.
Whether you are treating high-salinity brine, chemical effluents, or landfill leachate, our evaporator ensures consistent output quality and minimal scaling. With a factory spanning 10,000–30,000 square meters and a dedicated team of 201–300 skilled professionals, we have the capacity and expertise to customize solutions for your specific requirements. Our annual export value of US$10–50 million and presence across all major global markets underscore our commitment to quality and customer satisfaction.
Key Features & Technical Specifications
- Hybrid Circulation Design: Combines forced circulation (to handle high-viscosity or scaling-prone liquids) with falling film evaporation (for high heat transfer coefficients) – ideal for wastewater with solids or fouling potential.
- MVR Compressor Unit: High-efficiency centrifugal or Roots compressor, designed for low temperature difference (ΔT = 3–8°C) operation, minimizing energy consumption.
- Vacuum Operation: Maintains a vacuum degree of -0.08 to -0.095 MPa, allowing evaporation at low temperatures (50–80°C) – perfect for heat-sensitive or corrosive fluids.
- Automatic PLC Control: Siemens or Mitsubishi PLC with touchscreen HMI, enabling real-time monitoring of temperature, pressure, flow, and concentration. Alarm and remote access available.
- Robust Construction: Main body in SS316L or duplex stainless steel, with optional titanium for extreme corrosion resistance. Gaskets in PTFE or EPDM.
- Low Maintenance: Self-cleaning cycle via CIP (clean-in-place) nozzles; easy access to heat exchanger bundles for inspection.
| Parameter | Specification |
|---|---|
| Treatment Capacity | 1 m³/h – 100 m³/h (customizable per project) |
| Evaporation Temperature | 50°C – 80°C (adjustable via vacuum control) |
| Energy Consumption | 30–80 kWh per cubic meter of water removed (typical) |
| Compressor Power | 30 kW – 500 kW |
| Outlet Concentration | Up to 20–30% TDS (depends on feed characteristics) |
| Utilities Required | Electricity, cooling water (optional), compressed air (for valves) |
Advantages for Your Wastewater Treatment
- Energy Efficiency: MVR technology reuses vapor as a heat source, cutting energy costs by up to 70% compared to traditional multi-effect evaporators.
- Anti-Scaling Design: Forced circulation keeps solids suspended, reducing deposition on heat transfer surfaces; falling film ensures uniform wetting.
- Zero Liquid Discharge (ZLD) Compatible: Integrate with crystallizers or dryers to achieve near-total water recovery and solid waste minimization.
- Compact Footprint: Skid-mounted design available for easy installation and mobility across your facility.
- Global Support: With shipments from Qingdao port and a network of service partners, we provide on-site commissioning and 24/7 remote technical support.
Why Choose Qingdao Conqinphi?
As a manufacturer established in 2015, we have grown to become a trusted partner in the environmental technology sector. Our factory (10,000–30,000 m²) houses advanced fabrication facilities including laser cutting, automated welding, and pressure vessel testing. Our team of 201–300 employees includes 40+ R&D engineers dedicated to continuous innovation. We hold multiple certifications including ISO9001, ISO14000, OHSAS18001, HACCP, SA8000, and others, ensuring our products meet rigorous international standards. With an annual export value of US$10–50 million, we serve clients in North America, South America, Europe, Asia, Africa, and Oceania. We invite you to contact us for a tailored quotation or a technical discussion – our engineers are ready to help you achieve efficient and sustainable wastewater treatment.
Frequently Asked Questions (FAQ)
-
Q: What types of wastewater can this evaporator handle?
A: It is designed for industrial wastewater with high salinity, high COD, or scaling tendencies, such as chemical, pharmaceutical, textile, landfill leachate, and oil & gas produced water. For specific feed compositions, a lab test is recommended to confirm compatibility. -
Q: How does the forced circulation prevent scaling?
A: The forced circulation pump maintains high flow velocity across heat exchanger tubes, preventing solids from settling and reducing the chance of scale formation. The falling film design further ensures uniform liquid film, minimizing hot spots. -
Q: Can the system be integrated with existing treatment plants?
A: Yes. Our units are modular and can be skid-mounted for easy plug-and-play integration. We provide piping and electrical interface drawings for seamless connection. -
Q: What is the typical payback period?
A: Depending on energy prices and wastewater volume, payback can range from 1 to 3 years due to the high energy savings from MVR technology. We can provide a customized ROI analysis for your project. -
Q: Do you offer on-site commissioning and training?
A: Absolutely. Our service team provides installation supervision, start-up assistance, and operator training at your site. Remote support is also available via our 24/7 helpline. -
Q: What certifications does your equipment hold?
A: Our manufacturing facility is certified to ISO9001, ISO14000, OHSAS18001, and others (HACCP, SA8000). Individual vessels can be designed and stamped to ASME, PED, or GB150 standards upon request. -
Q: Can the evaporator handle fluctuating feed flow?
A: Yes. The PLC control system automatically adjusts compressor speed and feed pump rate to maintain stable operation within a range of ±20% of design capacity. -
Q: What is the delivery time?
A: For standard models, delivery is typically 8–12 weeks after order confirmation. Customized units may require 12–16 weeks depending on complexity.
Contact our team today for a consultation and discover how Qingdao Conqinphi’s MVR Vacuum Evaporator can transform your wastewater treatment process.
Send Inquiry to This Supplier
You May Also Like
-
Industrial Wastewater MVR Evaporator 5000L/h 316L Stainless Steel PLC AutomaticUS$ 21490 - 748900MOQ: 1 Combo
-
Zero Liquid Discharge Wastewater MVR Evaporator 316L Titanium Alloy Heat ExchangerUS$ 21490 - 748900MOQ: 1 Combo
-
Wastewater MVR Evaporator With 1-Year Warranty Mill Test Report and On-Site CommissioningUS$ 21490 - 748900MOQ: 1 Combo
-
Food Processing Wastewater MVR Evaporator for Syrup Recovery 316L Stainless Steel CIPUS$ 21490 - 748900MOQ: 1 Combo
-
Wastewater MVR Evaporator Diaphragm Pump 10Bar 304 Stainless Steel Low Energy 45kWUS$ 21490 - 748900MOQ: 1 Combo
-
Energy-Saving Wastewater MVR Evaporator Standard Compliant After-Sales Technical Training SupportUS$ 21490 - 748900MOQ: 1 Combo
-
Chemical Plant Wastewater Treatment MVR Evaporator for High Salinity Brine ConcentrationUS$ 21490 - 748900MOQ: 1 Combo
-
PLC Controlled Wastewater MVR Evaporator Capacity 2000L/h Evaporation Temperature 60°CUS$ 21490 - 748900MOQ: 1 Combo
-
Automatic Wastewater MVR Evaporator 24kW Power Consumption With CIP Cleaning SystemUS$ 21490 - 748900MOQ: 1 Combo
-
0.5-80 T/h Vacuum Skid-mounted Double-effect Wastewater Counterflow MVR EvaporatorUS$ 5290 - 949000MOQ: 2 Combos
