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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. Established in 2015, we are a professional manufacturer specializing in advanced wastewater treatment solutions. With a factory size of 10,000–30,000 square meters, over 200 skilled employees, and an annual export value exceeding US$10 million, we serve clients across North America, South America, Europe, Asia, Africa, and Oceania. Our Automatic Wastewater MVR Evaporator 24kW Power Consumption with CIP Cleaning System represents the pinnacle of energy-efficient, zero-liquid-discharge technology, designed to reduce your operational costs while meeting stringent environmental standards.
The Mechanical Vapor Recompression (MVR) evaporator utilizes a vapor compressor to recycle the latent heat of vaporization, making it exceptionally energy-efficient. At only 24kW of power consumption, this system can handle a wide range of industrial wastewater, achieving concentration and crystallization with minimal energy input. The integrated CIP (Clean-In-Place) cleaning system automates the cleaning process, significantly reducing maintenance downtime and labor costs. Whether you are dealing with high-salinity brine, chemical effluents, or food processing wastewater, our MVR evaporator offers a reliable, cost-effective solution for achieving zero-liquid discharge (ZLD).
Key Specifications & Features
| Parameter | Details |
|---|---|
| Model | CONQMVR-24 (Customizable) |
| Power Consumption | 24kW (230V/380V/415V available) |
| Evaporation Capacity | Up to 500 L/h (depending on wastewater composition) |
| Material of Construction | Stainless Steel 304/316 (optional) |
| Compressor Type | Centrifugal / Roots (customizable) |
| Control System | PLC Automatic + Touchscreen HMI |
| Cleaning System | CIP (Clean-In-Place) – fully automated |
| Operating Temperature | 60–95°C (adjustable) |
| Wastewater pH Range | 2–12 (with optional pre-treatment) |
| Certifications | ISO9001, OHSAS18001, and others available |
Detailed Benefits & Applications
- Unmatched Energy Efficiency – The MVR technology reuses vapor heat, reducing energy consumption by up to 80% compared to traditional evaporators. At just 24kW, you achieve high evaporation rates with minimal electricity costs.
- Zero Liquid Discharge (ZLD) Capability – Concentrate wastewater to high solids, recovering clean water and reducing disposal volumes. Ideal for meeting strict environmental regulations.
- Automatic CIP Cleaning System – The built-in Clean-In-Place system automatically flushes and sanitizes the evaporator tubes and chambers, preventing scaling and fouling. This extends equipment life and reduces manual cleaning time by over 90%.
- Fully Automated Operation – PLC control with touchscreen interface allows real-time monitoring of temperature, pressure, flow rate, and cleaning cycles. One operator can manage multiple units with minimal supervision.
- Robust Construction – Made from high-grade stainless steel, resistant to corrosion and high temperatures. Options for 304 or 316L according to your wastewater chemistry.
- Modular & Compact Design – Skid-mounted for easy installation and expansion. The 24kW unit occupies a small footprint, ideal for factories with limited space.
- Wide Application Range – Suitable for industrial wastewater from electroplating, chemical, pharmaceutical, food & beverage, textile, landfill leachate, and more. Handles high TDS, high COD, and various contaminants.
Technical Advantages in Detail
The heart of the system is the vapor compressor, which compresses the steam generated from boiling wastewater. This raises the steam’s temperature and pressure, allowing it to be used as a heating medium for the same process. The result is a closed-loop cycle that drastically reduces the need for external steam or hot water. Our 24kW compressor is specially optimized for low-boil-point effluents, ensuring stable operation even with fluctuating feed conditions.
The CIP cleaning system uses pre-programmed sequences of rinsing, detergent circulation, and final rinse. All pumps and valves are automated, and the cleaning solution can be recovered and reused, further reducing chemical costs. This feature is especially valuable for facilities that process wastewater with high scaling potential, such as calcium-rich brine or organic residues.
FAQ – Frequently Asked Questions
- Q1: What types of wastewater can this MVR evaporator handle?
- A: It is suitable for a wide range of industrial wastewater, including high-salinity brine, chemical effluents, pharmaceutical waste, food processing water, landfill leachate, and electroplating rinse water. For extremely corrosive or viscous streams, optional material upgrades and pre-treatment are available.
- Q2: How does the CIP cleaning system work, and how often is cleaning needed?
- A: The CIP system automatically circulates cleaning solutions through the evaporator tubes and separator at programmed intervals. Frequency depends on the fouling tendency of your wastewater – typically once per shift or once per day. The system can also be triggered manually via the HMI.
- Q3: Is the 24kW power consumption the total energy input, or does it exclude the compressor?
- A: The 24kW includes the compressor motor, circulation pump, and control panel electrical load. The heating energy is nearly all recycled within the MVR cycle, so external heating is minimal or not required.
- Q4: What is the expected water recovery rate?
- A: Typically 90–98% recovery as distilled water, depending on the concentration of dissolved solids. The residual concentrate can be further processed or disposed of as slurry.
- Q5: Do I need additional pre-treatment before the evaporator?
- A: For wastewater with high suspended solids, oil/grease, or extreme pH, pre-treatment (such as filtration, oil removal, or neutralization) is recommended. Our team can design a complete pre-treatment package based on your water analysis.
- Q6: What after-sales support does Conqinphi offer?
- A: We provide comprehensive support including installation supervision, commissioning, operator training, remote troubleshooting, and spare parts supply. With our international service network and over 8 years of experience, customers in more than 50 countries rely on our support.
- Q7: Can this unit be customized for specific space or power requirements?
- A: Yes, we offer customizable options for voltage (110V–690V, 50/60Hz), footprint, material grades (Stainless Steel, Duplex, etc.), and integration with existing control systems. Contact us with your requirements for a tailored solution.
- Q8: How does this compare to falling film or forced circulation evaporators?
- A: Our MVR design combines the benefits of forced circulation (for scaling fluids) with mechanical vapor recompression. The result is higher thermal efficiency than traditional falling film evaporators and lower scaling risk compared to simple MVR systems, thanks to the CIP automation.
Why Choose Qingdao Conqinphi Environmental Technology Group? As a direct manufacturer with over 200 employees and a factory spanning 10,000–30,000 square meters, we control every step of production – from design to final testing. We have exported to over 50 countries, with annual export revenue between US$10–50 million, and hold multiple certifications including ISO9001, OHSAS18001, TS16969, and others. Our products are shipped from Qingdao Port, ensuring fast logistics. We are committed to delivering reliable, high-performance wastewater treatment solutions that help our clients achieve sustainability goals while reducing costs. Contact us today for a free consultation and quotation! Our engineering team will analyze your wastewater sample and recommend the optimal configuration.
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