Industrial Wastewater MVR Evaporator 5000L/h 316L Stainless Steel PLC Automatic
Product Spotlights
Qingdao Conqinphi Environmental Technology Group Co., Ltd. has been a dedicated manufacturer of advanced water treatment solutions since 2015. Our factory spans 10,000–30,000 square meters and is operated by a team of 201–300 skilled professionals. With an annual export value exceeding US$10 million, we serve markets across North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. The Industrial Wastewater MVR Evaporator 5000L/h 316L Stainless Steel PLC Automatic is a flagship product designed to handle high-volume industrial effluents with unmatched efficiency and reliability.
This evaporator leverages Mechanical Vapor Recompression (MVR) technology to significantly reduce energy consumption compared to traditional thermal evaporation. Constructed from 316L stainless steel, it offers exceptional corrosion resistance for treating aggressive wastewater streams. The fully automated PLC control system ensures precise operation, real-time monitoring, and minimal manual intervention. Whether you are dealing with chemical, pharmaceutical, textile, or food processing wastewater, this unit delivers consistent concentration results.
Key Features & Technical Specifications
- High Capacity: Processes up to 5,000 liters per hour of wastewater, suitable for medium to large-scale industrial operations.
- Energy Efficiency: MVR technology reduces energy consumption by 60–80% compared to conventional evaporators. The system recycles vapor energy to heat the feed.
- 316L Stainless Steel Construction: Resistant to chlorides, acids, and high-temperature corrosion – ideal for harsh chemical environments.
- PLC Automatic Control: Touchscreen interface with programmable logic controller for fully automatic start-up, operation, and shutdown. Alarms and notifications for maintenance.
- Compact & Modular Design: Occupies minimal floor space and can be integrated into existing wastewater treatment lines.
- Low Maintenance: Self-cleaning features and anti-scaling design reduce downtime.
- Customizable Options: Voltage, frequency, inlet/outlet connections, and automation level can be tailored per client requirements.
| Parameter | Value |
|---|---|
| Evaporation Capacity | 5,000 L/h (adjustable 3,000–6,000 L/h) |
| Material of Construction | 316L Stainless Steel (Grade 1.4404) |
| Control System | PLC + HMI Touchscreen (Siemens or equivalent) |
| Operating Temperature | Up to 120°C (higher on request) |
| Power Consumption | Approx. 35–50 kWh per ton of water evaporated |
| Feed Inlet/Concentrate Outlet | DN50/ DN25 (customizable) |
| Dimensions (L×W×H) | 4.5m × 2.2m × 3.0m (approx.) |
| Weight | Approx. 4,500 kg |
The benefits for your business are clear: lower operational costs, reduced environmental footprint, and compliance with stringent discharge regulations. The MVR evaporator’s ability to concentrate wastewater to a high solid content also facilitates zero-liquid-discharge (ZLD) strategies, helping you recover valuable byproducts or reduce waste volume.
Trust & Proven Performance
As a manufacturer with ISO9001, ISO14000, and OHSAS18001 certifications, Qingdao Conqinphi ensures every unit meets international quality and safety standards. Our factory’s capability (10,000–30,000 m²) and experienced team (201–300 employees) guarantee stable production and on-time delivery. We have shipped to over 15 countries across North America, Europe, Asia, Africa, and Oceania, with an annual export value of US$10–50 million. Our products are trusted by clients in the chemical, pharmaceutical, and food processing industries.
We provide comprehensive after-sales support including installation guidance, commissioning, training, and 24/7 technical assistance. Spare parts are readily available from our warehouse in Qingdao. This MVR evaporator is designed for long-term reliability – many of our units have been in continuous operation for over 5 years with minimal maintenance.
Contact us today to discuss your specific wastewater challenges. We can customize the evaporator to match your inlet composition, required concentration factor, and local utility conditions. Request a quotation or a detailed technical proposal – our engineers are ready to assist.
Frequently Asked Questions (FAQ)
-
What types of industrial wastewater can this MVR evaporator treat?
It is suitable for a wide range, including chemical, pharmaceutical, textile, food processing, landfill leachate, and oil & gas produced water. However, highly viscous or polymer-containing streams may require pre-treatment. Please provide a water analysis for optimal customization. -
How much energy does the MVR evaporator save compared to traditional evaporators?
Typically, MVR technology consumes only 30–40% of the energy used in conventional multi-effect evaporators. The exact savings depend on the inlet temperature and concentration, but operational cost reductions of 60–80% are common. -
Is the PLC control system user-friendly?
Yes, the HMI touchscreen offers intuitive navigation. Operators can set parameters, view real-time data (temperature, pressure, flow), and receive alarms. Manual override is also available for troubleshooting. Training is provided. -
What maintenance is required?
Routine inspection of seals, pumps, and valves; cleaning of heat exchange surfaces (every 2–3 months depending on scaling potential); and periodic calibration of sensors. Our design includes easy-access hatches and self-cleaning cycles to minimize downtime. -
Can the evaporator handle variable flow rates?
Yes, the system can operate at 60–100% of rated capacity. The PLC automatically adjusts compressor speed and feed pump to match incoming flow. For flows below 60%, a recirculation mode maintains stable operation. -
What certifications does the equipment have?
Our manufacturing facility holds ISO9001, ISO14000, and OHSAS18001. Individual components may carry CE or other marks depending on destination. We can provide material certificates and pressure vessel documentation upon request. -
How long is the delivery time?
Typical lead time is 30–45 working days after order confirmation and down payment. Urgent orders can be expedited with partial shipments. Please contact our sales team for current schedule. -
Do you offer on-site installation services?
Yes, we provide optional on-site supervision for installation and commissioning. Alternatively, we can supply detailed drawings and remote guidance. Our team is available for travel to your facility worldwide.
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