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Food Processing Wastewater MVR Evaporator for Syrup Recovery 316L Stainless Steel CIP
Product Spotlights
High-efficiency MVR evaporator for syrup recovery from food wastewater; 316L SS construction resists corrosion; integrated CIP system ensures hygiene; reduces energy cost by up to 90% vs. traditional methods; PLC automation enables precise control; customized capacity up to 20,000 L/h; backed by ISO-certified manufacturer with global export experience.
US$ 21490 - 748900
MOQ: 1 Combo
Key Specifications
Get Latest Price
Material:
Other, 316L Stainless Steel
Application:
Other, Food processing wastewater
Certification:
Other, ISO9001
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
65 days
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Material
Other, 316L Stainless Steel
Application
Other, Food processing wastewater
Certification
Other, ISO9001
type
Mechanical Vapor Recompression (MVR) Evaporator
cleaning_system
CIP (Clean-in-Place) system included
capacity
Customizable (available upon request)
voltage
380V/440V/Others (customizable)
power
Varies by model (customizable)
control_system
PLC automatic control with touch screen
port_of_shipment
Qingdao, China
Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a leading manufacturer specializing in advanced evaporation systems since 2015. Our Food Processing Wastewater MVR Evaporator for Syrup Recovery is engineered to transform high-BOD wastewater into valuable syrup concentrate while minimizing energy consumption. Constructed from premium 316L stainless steel and equipped with a fully automated CIP (Clean-in-Place) system, this evaporator meets the rigorous hygiene and efficiency demands of the food processing industry. Whether you are handling fruit juice waste, confectionery effluent, or syrup dilution streams, our MVR technology ensures maximum recovery with minimal operational cost.
Key Features & Technical Advantages
- Mechanical Vapor Recompression (MVR) Technology – Utilizes a compressor to recycle latent heat, reducing steam consumption by up to 90% compared to traditional multiple-effect evaporators. This results in significantly lower energy costs.
- 316L Stainless Steel Construction – All wetted parts are made of 316L SS, offering excellent corrosion resistance against acidic food residues and enabling long service life in harsh environments.
- CIP Cleaning System – Integrated Clean-in-Place nozzles and control loops allow automatic internal cleaning without disassembly, saving labor and downtime while maintaining strict sanitary standards.
- High Syrup Recovery Rate – Designed specifically for syrup recovery from food processing wastewater, the system achieves concentration levels up to 60-70°Brix (customizable), turning waste into a reusable byproduct.
- PLC Automatic Control – Touch-screen interface with real-time monitoring of temperature, pressure, flow rate, and Brix value. Parameters are adjustable via password-protected settings, ensuring consistent product quality.
- Compact Modular Design – Skid-mounted assembly reduces footprint and simplifies on-site installation. All components are pre-piped and pre-wired for quick startup.
Technical Specifications (Typical Model – Customizable Upon Request)
| Parameter | Value / Description |
|---|---|
| Evaporation Capacity | 500 – 20,000 L/h (customizable) |
| Operating Temperature | 60 – 100°C (depending on syrup type) |
| Compressor Type | Centrifugal / Roots blower (optional) |
| Power Consumption | 15 – 350 kW (model dependent) |
| Material of Construction | 316L Stainless Steel (SUS316L) |
| CIP System | Automatic, with recirculation pump and spray ball |
| Control System | PLC + HMI (Siemens or Schneider optional) |
| Dimensions (L×W×H) | 5×2×3 m (approx. for 2000 L/h unit) |
Benefits for Your Business
- Reduce Wastewater Treatment Costs – By recovering valuable syrup, you cut down on BOD loads and disposal fees, turning a cost center into a revenue stream.
- Energy Savings – MVR technology uses electricity instead of steam, achieving an energy efficiency ratio of 1:25 (1 kWh = 25 kg water evaporation).
- Faster Payback – Typical return on investment within 12–18 months based on energy savings and recovered product value.
- Compliance with Environmental Regulations – Helps meet discharge standards (e.g., COD below 500 mg/L) while reducing fresh water consumption.
- Easy Operation & Maintenance – The CIP system and robust design minimize manual intervention; spare parts are readily available.
Why Choose Qingdao Conqinphi?
As a specialized manufacturer with a factory area of 10,000–30,000 m² and a team of 201–300 employees, we have delivered evaporation solutions to clients across North America, South America, Europe, Africa, Oceania, and Asia. Our annual export value exceeds US$10 million, reflecting global trust in our technology and service. We hold multiple management system certifications including ISO9001, ISO14000, HACCP, and OHSAS18001, ensuring quality and safety at every stage. From initial consultation to commissioning and after-sales support, our engineers provide tailored solutions for your specific syrup recovery needs. Contact us today to discuss your wastewater characteristics and receive a customized proposal with performance guarantees.
Frequently Asked Questions (FAQ)
1. What types of food processing wastewater can this MVR evaporator handle?
It is designed for wastewater containing sugars, starches, fruit juices, and syrups – e.g., from beverage plants, confectionery factories, fruit canning, and jam production. The 316L SS construction resists corrosion from organic acids and cleaning chemicals.
It is designed for wastewater containing sugars, starches, fruit juices, and syrups – e.g., from beverage plants, confectionery factories, fruit canning, and jam production. The 316L SS construction resists corrosion from organic acids and cleaning chemicals.
2. What is the maximum syrup concentration achievable?
Typically 60–70°Brix, depending on the initial Brix and syrup type. Higher concentrations are possible with additional accessories (e.g., forced circulation). Our team will run a lab test using your sample to confirm the target.
Typically 60–70°Brix, depending on the initial Brix and syrup type. Higher concentrations are possible with additional accessories (e.g., forced circulation). Our team will run a lab test using your sample to confirm the target.
3. How does the CIP system work?
The CIP cycle automatically circulates cleaning solution (caustic and acid) through the evaporator tubes and separators, followed by rinse water. It is programmed via the PLC and can be initiated with a single button, reducing labor and ensuring hygiene.
The CIP cycle automatically circulates cleaning solution (caustic and acid) through the evaporator tubes and separators, followed by rinse water. It is programmed via the PLC and can be initiated with a single button, reducing labor and ensuring hygiene.
4. What is the typical energy consumption per ton of water evaporated?
Our MVR system consumes about 25–40 kWh per ton of water evaporated (electricity only), compared to 0.8–1.0 ton steam per ton for traditional evaporators. Exact value depends on operating temperature and compressor efficiency.
Our MVR system consumes about 25–40 kWh per ton of water evaporated (electricity only), compared to 0.8–1.0 ton steam per ton for traditional evaporators. Exact value depends on operating temperature and compressor efficiency.
5. Is the equipment customizable for different feed flow rates?
Yes. We offer capacities from 500 L/h to 20,000 L/h and above. The design can be adapted to your space and utility constraints. Please provide your wastewater volume, composition, and desired final Brix for a tailored solution.
Yes. We offer capacities from 500 L/h to 20,000 L/h and above. The design can be adapted to your space and utility constraints. Please provide your wastewater volume, composition, and desired final Brix for a tailored solution.
6. What certifications does your company hold for food contact materials?
Our manufacturing facility is certified under ISO9001, ISO14000, HACCP, and OHSAS18001. The 316L SS material complies with FDA/EC standards for food contact. We can provide material certificates upon request.
Our manufacturing facility is certified under ISO9001, ISO14000, HACCP, and OHSAS18001. The 316L SS material complies with FDA/EC standards for food contact. We can provide material certificates upon request.
7. What is the lead time and shipping process?
Lead time is typically 45–60 days after order confirmation, depending on customization. We ship from Qingdao port, and our logistics team handles packaging (plywood crate or container) and documentation (bill of lading, certificates).
Lead time is typically 45–60 days after order confirmation, depending on customization. We ship from Qingdao port, and our logistics team handles packaging (plywood crate or container) and documentation (bill of lading, certificates).
8. Do you provide installation and commissioning support?
Yes, we offer on-site supervision or remote guidance, depending on your needs. Training for operators and maintenance staff is included. Spare parts kits are also available for critical components.
Yes, we offer on-site supervision or remote guidance, depending on your needs. Training for operators and maintenance staff is included. Spare parts kits are also available for critical components.
Send Inquiry to This Supplier
Miss scarlet
Sales
1Yr
Qingdao, Shandong, China
1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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