0.5-80 T/h Vacuum Skid-mounted Double-effect Wastewater Counterflow MVR Evaporator
Product Spotlights
Introduction: As a leading manufacturer since 2015 based in Qingdao, China, Qingdao Conqinphi Environmental Technology Group Co., Ltd. specializes in advanced evaporation solutions. Our 0.5-80t/h Falling Film Vacuum Counterflow MVR Evaporator is engineered for the demanding requirements of petrochemical and acidified oil processing. Combining mechanical vapor recompression (MVR) technology with falling film and counterflow vacuum design, this evaporator delivers exceptional energy efficiency, minimal fouling, and high concentration ratios. With a factory spanning 10,000-30,000 square meters and annual export value exceeding US$10 million, we provide reliable equipment trusted across global markets.
Key Features & Technical Advantages:
MVR Energy Efficiency: Mechanical vapor recompression reuses latent heat, reducing steam consumption by up to 60-80% compared to traditional evaporators. Operating costs are significantly lowered.
Falling Film Design: Thin liquid film flows downward inside tubes, ensuring high heat transfer coefficients and short residence time. Ideal for heat-sensitive and viscous fluids like acidified oil.
Vacuum & Counterflow: Vacuum operation lowers boiling point, preventing thermal degradation. Countercurrent vapor-liquid flow enhances mass transfer and separation efficiency.
Wide Capacity Range: From 0.5 to 80 t/h, our modular design allows customization for small pilot plants to large industrial lines.
Robust Construction: Made of high-grade stainless steel (SS304/SS316L) with optional anti-corrosion coatings for aggressive petrochemical media.
Automation: PLC-based control system with touchscreen interface enables precise monitoring of temperature, pressure, flow, and concentration. Data logging and remote access available.
Easy Maintenance: Quick-opening design for tube cleaning and inspection. CIP (Clean-in-Place) capability reduces downtime.
| Parameter | Specification |
|---|---|
| Evaporation Capacity | 0.5 – 80 t/h (customizable) |
| Operating Temperature | 60 – 120°C (dependent on vacuum level) |
| Vacuum Degree | -0.05 to -0.09 MPa (adjustable) |
| Compressor Type | Centrifugal / Roots blower (MVR) |
| Material of Construction | SS304 / SS316L / Duplex (optional) |
| Power Consumption | 15 – 500 kW (depending on capacity) |
| Control System | PLC + HMI touchscreen (Siemens/Mitsubishi optional) |
Benefits for Petrochemical & Acidified Oil Processing:
Reduces operational costs: MVR technology minimizes steam and cooling water usage, saving up to 70% energy compared to multi-effect evaporation.
Protects product quality: Vacuum operation at low temperatures prevents oxidation and thermal degradation of sensitive oils and chemical intermediates.
High concentration ratio: Achieves final solids content up to 50-70% (depending on feed characteristics), reducing downstream processing volumes.
Handles fouling fluids: Falling film design with easy cleaning reduces scaling from acidified oil by-products.
Scalable & modular: Can be integrated into existing lines or expanded with additional modules.
Trust & Reliability: With over 200 employees and a modern 10,000-30,000 m² factory, Conqinphi has delivered evaporation systems to clients across North America, Europe, Asia, Africa, and Oceania. Our annual export value of US$10-50 million reflects global confidence. We hold multiple certifications including ISO9001, HACCP, OHSAS18001, and more (available upon request). Each evaporator undergoes strict quality control and factory acceptance testing. We provide comprehensive technical support, on-site installation guidance, and after-sales service. Choose Conqinphi for a dependable, high-performance falling film MVR evaporator tailored to your petrochemical or acidified oil processing needs.
Frequently Asked Questions (FAQ):
Q: What is the typical energy saving compared to conventional evaporators? A: Our MVR system can reduce steam consumption by 60-80% depending on operating conditions, resulting in significant operating cost reductions.
Q: Can the evaporator handle viscous or fouling fluids like acidified oil? A: Yes. The falling film design with short residence time and easy-clean features is specifically suited for such fluids. Optional mechanical wipers or enhanced CIP systems are available.
Q: What materials are used for corrosive chemicals? A: Standard construction is SS304/SS316L. For aggressive media, we offer duplex stainless steel, Hastelloy, or rubber-lined options. Please specify your feed composition.
Q: What is the lead time for a 10 t/h unit? A: Typical lead time is 8-12 weeks after design confirmation, depending on customization. We can expedite for urgent projects.
Q: Do you provide automation and remote monitoring? A: Yes, our PLC system can include remote access via SCADA or cloud platforms. Customizable alarms and data logging are standard.
Q: What certifications does the equipment meet? A: Our products are manufactured under ISO9001 certified processes. Specific certifications like CE, ASME, or ATEX can be arranged per request.
Q: Can the evaporator be used for other industries besides petrochemical? A: Absolutely. It is also suitable for food & beverage (dairy, juice), pharmaceuticals, wastewater treatment, and chemical industries.
Q: What is your warranty policy? A: We offer a standard 1-year warranty and extended maintenance contracts. Our service team provides prompt technical support worldwide.
Conclusion: The Conqinphi 0.5-80t/h Falling Film Vacuum Counterflow MVR Evaporator delivers unmatched energy efficiency, process reliability, and customization for petrochemical and acidified oil processing. Backed by a strong manufacturing base, comprehensive certifications, and global export experience, we are your trusted partner. Contact us today for a tailored solution that will optimize your evaporation process and reduce operating costs.
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