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Help CenterForced Circulation MVR Evaporator for Pharmaceutical Industry, 316L Steel, Easy-to-Clean Design, 200L/h Capacity
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Qingdao Conqinphi Environmental Technology Group Co., Ltd., a professional manufacturer established in 2015 with a 10,000-30,000 m² factory and over 200 employees, proudly presents our Forced Circulation MVR Evaporator for Pharmaceutical Industry. Designed with 316L stainless steel and an easy-to-clean structure, this 200 L/h capacity system delivers reliable concentration and crystallization performance for heat-sensitive pharmaceutical solutions. Our expertise in environmental engineering and evaporation technology ensures that every unit meets rigorous industry standards, providing operators with a durable, efficient, and hygienic solution.
This forced circulation evaporator utilizes Mechanical Vapor Recompression (MVR) technology to drastically reduce energy consumption by reusing the latent heat of vapor. The 316L stainless steel construction offers superior corrosion resistance, especially in pharmaceutical applications where product purity and equipment longevity are critical. The easy-to-clean design features smooth surfaces, minimal dead zones, and quick-disassembly components, enabling rapid turnaround between batches and compliance with GMP requirements.
Key Features & Technical Specifications
- Material: All wetted parts in 316L SS, ensuring zero contamination.
- Capacity: 200 L/h water evaporation rate, suitable for small to medium pharmaceutical batches.
- MVR Compressor: High-efficiency roots or centrifugal type, energy savings up to 60% compared to traditional evaporators.
- Control: Fully automated PLC with touch screen interface, real-time monitoring of temperature, pressure, and flow.
- Operation: Continuous or batch mode available; low fouling tendency due to forced circulation.
- Cleaning: CIP (Clean-in-Place) compatible design with easy access for manual inspection.
- Safety: Multiple protection interlocks, overpressure relief valve, and emergency stop.
- Customization: Available in various heating areas, separator volumes, and auxiliary equipment (condenser, vacuum pump, etc.).
Typical Technical Parameters (Example)
| Parameter | Value |
|---|---|
| Evaporation Capacity | 200 L/h (at 80°C) |
| Working Temperature (Evaporator) | 60 – 95°C (adjustable) |
| Heating Surface Area | ~6 m² (customizable) |
| Compressor Motor Power | ~15 kW (varies) |
| Overall Dimensions (L×W×H) | 3500×2000×2500 mm (approx.) |
| Utility Requirements | Cooling water, compressed air (optional) |
Advantages for Pharmaceutical Manufacturers
Our forced circulation MVR evaporator is engineered to address the unique challenges of the pharmaceutical industry:
- Product Quality: Low residence time at high temperature minimizes thermal degradation of active ingredients.
- Energy Efficiency: MVR technology reduces operating costs significantly – typical payback period is 12-18 months.
- Easy to Clean: The smooth 316L surfaces and absence of dead legs facilitate thorough cleaning and validation.
- Compact Footprint: Modular design saves floor space in cleanrooms and production areas.
- Reliability: Over 200 experienced staff and strict quality control ensure consistent performance.
Trust & Credibility
As a leading environmental technology group in Qingdao, China, we have been serving global markets since 2015. Our factory spans over 10,000 square meters, and we export to more than 30 countries including North America, Europe, Southeast Asia, and Africa. With an annual export value of US$10–50 million and a team of 200+ professionals, we are committed to delivering top-tier evaporation solutions. Our management system is certified under ISO9001, ISO14000, OHSAS18001, and other international standards, ensuring every product meets the highest quality and safety requirements. We invite you to experience the efficiency and durability of our forced circulation MVR evaporator – contact us today for a customized proposal.
Frequently Asked Questions
Q1: What is the typical energy savings compared to a traditional evaporator?
A: Our MVR system can save up to 60% energy because it recycles the latent heat of vapor. Actual savings depend on the application and operating conditions.
Q2: Can this evaporator handle viscous or fouling liquids?
A: Yes. The forced circulation design maintains high flow velocity over the heat transfer surfaces, reducing fouling and scaling. For extremely viscous fluids, we can provide custom modifications.
Q3: Is the 316L stainless steel suitable for corrosive pharmaceutical solutions (e.g., acids, salts)?
A: 316L offers excellent corrosion resistance against many chemicals used in pharmaceutical processes. For highly aggressive media, we can also offer higher alloys upon request.
Q4: What is the cleaning procedure? Is CIP possible?
A: Yes, the evaporator is designed for CIP. The smooth surfaces and lack of stagnant zones allow effective cleaning-in-place. We can also provide additional spray balls for enhanced cleaning.
Q5: How long does it take to install and commission?
A: Generally, installation takes 5-7 days on site, and commissioning with our engineer takes an additional 3-5 days. We also provide remote support options.
Q6: Do you provide spare parts and after-sales service?
A: Absolutely. We maintain a full stock of commonly used spare parts and offer a 12-month warranty. Our after-sales team is available 24/7 for technical support.
Q7: Can the capacity be increased or modified later?
A: Yes, our modular design allows for capacity expansion by adding extra heating modules or upgrading the compressor. Please consult with our engineers for feasibility.
Q8: What certifications does the equipment itself have?
A: The equipment is manufactured under our company’s ISO9001 and ISO14001 certified system. Specific product certifications (e.g., CE, ASME) can be arranged as an optional service at extra cost.
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