Automatic Multi-Effect Falling Film Vacuum Forced Circulation MVR Evaporator for Beverage Juice Ketchup Jam Honey Milk Concentration
Product Spotlights
As a professional manufacturer with over 9 years of experience, Qingdao Conqinphi Environmental Technology Group Co., Ltd. proudly presents our Automatic Multi-Effect Falling Film Vacuum Forced Circulation MVR Evaporator. This advanced system is specifically engineered for the concentration of beverage, juice, ketchup, jam, honey, and milk. Combining falling film, forced circulation, and multi-effect MVR technologies, it delivers exceptional energy efficiency, gentle product treatment, and consistent output quality. Designed with automation and easy operation in mind, this evaporator helps food and beverage processors achieve high concentration ratios while preserving flavor, nutrients, and color.
Our evaporator line is built to meet strict hygiene and safety standards, with certifications including HACCP, ISO9001, OHSAS18001 (available upon request). The system is suitable for both low-viscosity liquids (juice, milk) and high-viscosity pastes (ketchup, jam, honey), making it an extremely versatile solution for the food industry.
Key Features & Technical Specifications:
- Multi-Effect Design – Multiple evaporator effects connected in series, utilizing vapor from one effect to heat the next, significantly reducing steam consumption.
- Falling Film + Forced Circulation – The falling film section handles low-viscosity liquids with short residence time; the forced circulation loop ensures effective heat transfer for viscous or fouling products (ketchup, jam, honey).
- MVR (Mechanical Vapor Recompression) – Reuses compressed vapor as heating source, cutting energy costs by up to 60% compared to traditional evaporators.
- Vacuum Operation – Low-temperature evaporation (typically 45-80°C) protects heat-sensitive components, preserving natural taste and nutritional value.
- PLC Automatic Control – Touch-screen interface with real-time monitoring of temperature, pressure, flow rate, concentration level; automatic adjustment for stable operation.
- Sanitary Design – All product contact parts are polished stainless steel (304 or 316L), with CIP cleaning capability and no dead corners.
- Customizable Capacity – From small-scale pilot units (100 L/h) to large industrial lines (50,000 L/h), tailored to your production requirements.
- High Concentration Ratio – Up to 60-70% solids content for juice, 75% for ketchup, 85% for honey (depending on product characteristics).
| Parameter | Value |
|---|---|
| Evaporation capacity (L/h) | 100 – 50,000 (customizable) |
| Operating temperature | 45°C – 80°C (vacuum adjustable) |
| Power supply | 380V/50Hz, 3-phase (or customized) |
| Material | SS304 / SS316L |
| Control system | PLC + HMI, remote monitoring available |
| Energy saving vs. traditional evaporator | Up to 60% reduction |
| Certification | HACCP, ISO9001, OHSAS18001 (available upon request) |
Benefits for Your Production:
- Lower Operating Costs – MVR technology slashes steam and electricity consumption, providing rapid return on investment.
- Superior Product Quality – Gentle evaporation at low temperature under vacuum prevents degradation of flavors, vitamins, and natural colors.
- Flexibility – One machine processes a wide range of products from clear juices to viscous ketchup and honey, without cross-contamination.
- Easy to Clean & Maintain – CIP system and smooth surfaces minimize downtime; modular design simplifies servicing.
- Compliance – Meets international food safety standards, suitable for export to North America, Europe, Southeast Asia, and other regions.
Trusted by Global Clients – Located in Qingdao, China, our factory covers 10,000-30,000 m² with over 200 skilled employees. Since 2015, we have exported to more than 40 countries across North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, and the Middle East, with an annual export value between US$10 million and US$50 million. Every evaporator is subject to rigorous quality control and testing before delivery. We offer comprehensive after-sales support, including installation guidance, commissioning, and spare parts supply. Choose Conqinphi for reliable, efficient, and safe evaporation solutions. Contact us today to discuss your concentration requirements and request a customized proposal.
Frequently Asked Questions
-
Q: Can this evaporator handle both low-viscosity and high-viscosity products?
A: Yes. The combination of falling film (for low viscosity) and forced circulation (for high viscosity) allows processing of juice, milk, ketchup, jam, honey, and similar products. We can adjust the design based on your specific product properties. -
Q: What is the typical concentration ratio achievable?
A: It depends on the product. For fruit juice, we can reach up to 65-70°Brix; for ketchup, up to 75% solids; for honey, up to 85% solids. A pilot test can verify the exact ratio for your material. -
Q: How much energy can I save compared to a traditional single-effect evaporator?
A: Our MVR system typically reduces energy consumption by 50-60%. The multi-effect design further improves thermal efficiency. Actual savings depend on operating conditions and product viscosity. -
Q: Is the evaporator easy to clean? Does it support CIP?
A: Absolutely. All product-contact surfaces are polished stainless steel with no dead corners. The system is designed for Clean-in-Place (CIP) cycles, reducing downtime and labor cost. -
Q: What certifications does your company hold?
A: We have HACCP, ISO9001, OHSAS18001, and other certifications available upon request. Our products meet international food safety standards for export to global markets. -
Q: What is the lead time for a custom evaporator?
A: Typical lead time is 45-90 days depending on capacity and customization level. For standard models, delivery can be faster. We will provide a detailed schedule after order confirmation. -
Q: Do you provide installation and after-sales service?
A: Yes. We offer online technical support, and our engineers can be dispatched for on-site installation and commissioning if required. We also supply spare parts and provide training to your operators. -
Q: Can I send samples for a test run before purchasing?
A: Yes, we have a pilot evaporator in our factory. You are welcome to send samples for a test run, or we can arrange a video demonstration. This helps us determine the optimal parameters for your product.
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