MVR Forced Circulation Vacuum Evaporator for Sorbitol Concentration
Product Spotlights
Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a professional manufacturer with over 10 years of experience in designing and producing high-efficiency evaporation systems. Our MVR Forced Circulation Vacuum Evaporator for Sorbitol Concentration is engineered to meet the rigorous demands of the sugar alcohol industry. By combining mechanical vapor recompression (MVR) technology with forced circulation design, this evaporator delivers exceptional energy efficiency, stable product quality, and low operating costs. Whether you are concentrating sorbitol syrup or other heat-sensitive solutions, our equipment ensures gentle evaporation under vacuum to preserve product integrity.
Key Features & Technical Advantages:
- MVR Technology: Utilizes a compressor to recompress secondary vapor, drastically reducing steam consumption by 60–80% compared to traditional multi-effect evaporators.
- Forced Circulation Design: High-flow circulation pump maintains a consistent flow velocity over the heat transfer surfaces, minimizing fouling and scaling even with viscous sorbitol solutions.
- Low-Temperature Operation: Vacuum conditions enable evaporation at 40–70 °C, preventing thermal degradation of sorbitol and retaining its color and purity.
- PLC Automated Control: Integrated HMI touchscreen allows precise adjustment of temperature, vacuum, and feed rate. One‑button start/stop reduces manual labor.
- Compact Footprint: Skid‑mounted design simplifies installation and saves valuable floor space.
- Corrosion‑Resistant Materials: All wetted parts are made from SS304 or SS316L (optional), ensuring long service life and compliance with food‑grade standards.
Technical Specifications (Typical Model – CF‑MVR‑10):
| Parameter | Value |
|---|---|
| Evaporation Capacity | 10,000 kg/h (water removal) |
| Operating Temperature | 55 °C (adjustable) |
| Vacuum Degree | -0.092 MPa |
| Compressor Power | 250 kW |
| Heat Transfer Area | 300 m² |
| Overall Dimensions (L×W×H) | 12 m × 4 m × 6 m |
Benefits to Your Sorbitol Production:
- Energy Savings: Reduced steam consumption by up to 80% significantly lowers your utility bills.
- Higher Product Purity: Low evaporation temperature prevents Maillard reactions and color formation, delivering high‑quality sorbitol.
- Reduced Downtime: Forced circulation effectively controls scaling, extending cleaning intervals by 2–3 times compared to natural circulation designs.
- Scalable Solutions: Capacities range from 1 T/h to 50 T/h – we can customize to match your production volume.
Why Choose Conqinphi?
Since our founding in 2015, we have grown into a company with a 30,000 m² factory and over 300 skilled employees. Our annual export value exceeds US$10 million, serving clients across North America, Europe, Southeast Asia, Africa, and the Middle East. We hold multiple certifications including ISO9001, HACCP, SA8000, and OHSAS18001, reflecting our commitment to quality, safety, and social responsibility. Our MVR evaporators have been successfully installed in 50+ sorbitol production lines worldwide. We offer 24/7 after-sales support, a comprehensive warranty, and on-site commissioning. Contact us today for a customized quotation!
Frequently Asked Questions
- Q: What is the minimum evaporation capacity you can offer? A: Our smallest standard model starts at 1 ton per hour of water evaporation. For smaller needs, we can design a custom unit.
- Q: Can this evaporator handle high‑viscosity sorbitol syrup? A: Yes, the forced circulation design ensures good heat transfer even with viscosities up to 3000 cP. We can also adjust the circulation pump speed for thicker solutions.
- Q: What is the typical payback period for energy savings? A: Depending on local energy costs and operating hours, most clients see a full payback within 18–24 months due to steam reduction.
- Q: Do you provide installation supervision? A: Yes, our experienced engineers can travel to your site to supervise installation and startup. Remote commissioning is also available.
- Q: What certifications does your evaporator meet? A: The equipment is manufactured under ISO9001 quality management. We can also comply with HACCP and GMP requirements if needed.
- Q: Can I use this evaporator for other products besides sorbitol? A: Absolutely. It is suitable for concentrating many heat‑sensitive solutions such as glucose, fructose, glycerol, and fruit juice.
- Q: What is the warranty period? A: We offer a standard 12‑month warranty from the date of commissioning, with extended options available upon request.
- Q: How do I get a quotation? A: Please provide your feed concentration, desired final concentration, and daily throughput. We will send you a detailed proposal with specifications and pricing within 2 working days.
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