Contact Platform Support
Help CenterRotary Kiln for Cement Manufacturing Process 2000 Tpd
Product Spotlights
Related Products
-
Rotary Kiln for Lime Production Plant 500 TpdNegotiableMOQ: 1 Set -
Rotary Kiln for Steel Slag Treatment 500 TpdNegotiableMOQ: 1 Set
-
Rotary Kiln for Blast Furnace Slag Processing 800 TpdNegotiableMOQ: 1 Set
-
Rotary Kiln for Copper Slag Recovery 300 TpdNegotiableMOQ: 1 Set
-
Rotary Kiln for Nickel Slag Recycling 500 TpdNegotiableMOQ: 1 Set
2000 TPD Rotary Kiln for Cement Manufacturing Process
Product Introduction
The 2000 TPD (Tons Per Day) Cement Rotary Kiln is a highly efficient, energy-saving clinker calcination equipment designed for medium-sized cement production lines. As the heart of the modern dry-process cement production line, this equipment integrates advanced thermal technology, fluid dynamics, and precision manufacturing to reliably calcine cement raw meal into high-quality clinker.
This system is perfectly tailored to meet the daily production requirement of 2000 tons of cement clinker. It features a robust structure, stable operation, high running rate, and low maintenance costs, making it an ideal choice for modern, high-return cement manufacturing investments.
Working Principle
The operation of the 2000 TPD cement rotary kiln follows the principles of counter-current heating and physical-chemical reactions. The core process is as follows:
Material Feeding: Cement raw meal, which has already been preheated and pre-decomposed in the preheater and calciner system (with a decomposition rate usually over 90 percent), is uniformly fed into the kiln from the kiln tail, which is the higher end.
Tumbling and Moving: Driven by the transmission system, the kiln shell rotates slowly at a predetermined speed, typically between 0.5 and 4.5 revolutions per minute. Because the kiln is installed at an incline of 3.5 percent to 4 percent, the raw meal tumbles along the kiln wall while simultaneously moving axially from the higher end to the lower end under gravity.
Calcination Reaction: Pulverized coal is injected from the kiln hood through a burner pipe and burns to generate a large amount of heat, creating a high-temperature radiant flame. As the material moves toward the kiln hood, it sequentially passes through stages of carbonate decomposition, exothermic reaction, clinker sintering, and cooling. In the sintering zone, where temperatures reach 1400 to 1450 degrees Celsius, the material partially melts and undergoes complex chemical reactions to form high-strength cement clinker.
Clinker Discharge: The calcined hot clinker is discharged from the lower end of the kiln and enters the grate cooler for rapid cooling, which locks in the mineral crystal structure of the clinker and ensures final cement quality.
Product Features
High Efficiency and Energy Saving: The thermal control system is deeply optimized for the 2000 TPD capacity. Working in tandem with the preheater and calciner system, it features low heat loss and minimal energy consumption, significantly reducing coal and electricity consumption per ton of clinker.
Precision Transmission and Control System: Driven by a variable frequency motor, the system includes both a main drive and an auxiliary drive to prevent kiln shell deformation during power outages. The entire unit integrates PLC automation, allowing precise, linked adjustment of kiln speed, temperature, and feeding rate.
Superior Sealing System: The kiln head and tail use industry-leading heat-resistant and wear-resistant composite seals, such as fish-scale seals. This effectively prevents cold air from entering and dust from escaping, ensuring a stable thermal environment and protecting the surrounding ecosystem.
Robust Mechanical Structure: The kiln shell is welded from high-quality hydrogen-controlled carbon steel plates, offering excellent rigidity and heat resistance. The riding rings and support rollers are made of high-grade alloy cast steel with quenching and tempering treatment to handle heavy loads. A hydraulic thrust roller system controls the axial movement of the kiln, reducing mechanical wear.
Eco-Friendly and Low Carbon: The internal flow field of the kiln is optimized for complete combustion, which effectively suppresses the generation of nitrogen oxides. Furthermore, the kiln adapts well to the co-processing of biomass or alternative fuels, supporting green and low-carbon cement manufacturing.
Technical parameters
Model |
Speed (r/min) |
Inclination (%) |
Capacity (t/h) |
Gearbox Model |
Ratio |
Motor Model |
Motor Power (kW) |
Motor Speed (r/min) |
Thrust Roller Type |
Support Count |
Weight (t) |
Φ1.9/1.6x36 |
0.53-1.59 |
4 |
2.5-3 |
JZQ750-1 |
48.58 |
JZT-72-4 |
30 |
1200/400 |
Mechanical |
3 |
53 |
Φ2.1/1.8x36 |
0.5-1.51 |
4 |
4 |
UT2-110 |
163.38 |
JZS-81 |
30/10 |
1410/470 |
-- |
3 |
75 |
Φ1.2x25 |
0.5-1.6 |
3 |
-- |
PM650 |
40.17 |
JZTY71-4 |
22 |
1200/120 |
-- |
3 |
34 |
Φ1.6x32 |
0.158-0.258 |
3 |
-- |
PM750 |
48.57 |
JZJY61-4 |
15 |
1200/120 |
-- |
3 |
46.82 |
Φ1.8x45 |
0.66-1.98 |
4 |
3.5 |
UT2-110 |
163.38 |
JZS-81 |
30/10 |
1410/470 |
-- |
3 |
80 |
Φ2.2x50 |
0.125-1.25 |
3.5 |
4 |
ZS145-11 |
157 |
YCT280-4A |
30 |
1320/132 |
-- |
3 |
130.7 |
Φ2.5x50 |
0.516-1.549 |
3.5 |
5.5 |
ZS165-7 |
99.96 |
YCT355-4A |
55 |
1320/440 |
-- |
3 |
167.5 |
Φ3x48 |
0.3309-3.309 |
3.5 |
35 |
ZL130-14 |
32.11 |
ZSN4-250-21B |
90 |
1000/100 |
-- |
3 |
237 |
Φ3.2x50 |
0.398-3.975 |
3.5 |
50 |
ZL130-16 |
40.85 |
ZSN4-280-11B |
190 |
1500/150 |
-- |
3 |
263 |
Φ3.3x52 |
0.391-3.91 |
3.5 |
50 |
ZSY500-28 |
27.707 |
ZSN4-315-082 |
190 |
1000/100 |
-- |
3 |
280.8 |
Φ4x60 |
0.396-3.96 |
3.5 |
104 |
ZSY630-35.5 |
34.601 |
ZSN4-355-092 |
315 |
1000/100 |
Hydraulic |
3 |
487.5 |
Φ4.2x60 |
0.4165-4.165 |
3.5 |
116 |
ZSY710-35.5 |
35.526 |
ZSN4-355-12 |
420 |
1000/100 |
-- |
3 |
576.1 |
Φ4.3x62 |
0.398-3.98 |
3.5 |
125 |
ZSY710-35.5 |
35.714 |
ZSN4-355-12 |
420 |
1000/100 |
-- |
3 |
598.5 |
Φ4.8x74 |
0.35-4 |
4 |
208 |
JH710C-SW305-40 |
42.226 |
ZSN4-400-092 |
630 |
1500/130 |
-- |
3 |
841 |
Send Inquiry to This Supplier
You May Also Like
-
Rotary Kiln for Industrial Waste Treatment 300 TpdNegotiableMOQ: 1 Set
-
Rotary Kiln for Hazardous Waste Incineration 100 TpdNegotiableMOQ: 1 Set
-
Rotary Kiln for Sludge Treatment 200 TpdNegotiableMOQ: 1 Set
-
Rotary Kiln for Municipal Solid Waste 500 TpdNegotiableMOQ: 1 Set
-
Rotary Kiln for Industrial Residue Calcination 400 TpdNegotiableMOQ: 1 Set
-
Rotary Kiln for Waste Recycling Plant 800 TpdNegotiableMOQ: 1 Set
-
Sawdust Rotary Dryer PlantNegotiableMOQ: 1 Set
-
High Efficiency Biomass DryerNegotiableMOQ: 1 Set
-
Industrial Biomass Drying EquipmentNegotiableMOQ: 1 Set
-
Poultry Manure Dryer ManufacturerNegotiableMOQ: 1 Set
