Spiral Winding Pipe Extrusion Line for HDPE Structured Wall Drainage Pipe
Product Spotlights
Qingdao Yongke Machinery Co., Ltd., a dedicated manufacturer established in 2010, is proud to present our advanced Spiral Winding Pipe Extrusion Line for HDPE Structured Wall Drainage Pipe. With over a decade of expertise and a factory spanning 20,000 square meters, we engineer production solutions that deliver high-strength, lightweight drainage pipes with exceptional cost-efficiency. This line is specifically designed to produce spiral wound structured wall pipes that meet the demanding requirements of modern drainage infrastructure, offering superior ring stiffness and hydraulic performance. Whether you need pipes for municipal stormwater management, agricultural drainage, or industrial effluent systems, our extrusion line ensures consistent quality and output.
Key Features & Technical Specifications
- Robust Construction: The line integrates heavy-duty extruders with specialized screw designs for optimal HDPE melting and homogenization, ensuring stable output up to 600 kg/h.
- Precision Spiral Winding Technology: Our patented winding head precisely forms the pipe wall with a spiral structure, providing enhanced radial strength and flexibility compared to solid wall pipes.
- Wide Diameter Range: Capable of producing pipes from 200 mm to 1200 mm inner diameter, with customizable wall thickness (SN4 to SN16 stiffness classes).
- Energy-Efficient Cooling System: Multi-zone water spray cooling ensures uniform solidification without warping, reducing cycle time and energy consumption.
- Intelligent Control: PLC-based control with HMI touch screen allows easy parameter adjustments, real-time monitoring, and fault diagnostics. Siemens or Mitsubishi options available.
- Modular Design: The line can be configured with additional components such as corrugator, cutting saw, and stacker to suit specific production needs.
| Parameter | Specification |
|---|---|
| Extruder Screw Diameter | 90 mm / 120 mm (dual extruder optional) |
| Motor Power | 75 – 220 kW (AC inverter drive) |
| Pipe Wall Thickness | 3 – 15 mm (adjustable) |
| Cooling Water Consumption | 15 – 30 m³/h |
| Machine Dimensions (L×W×H) | 40 m × 6 m × 4 m (approx.) |
Why Choose Our Spiral Winding Pipe Extrusion Line?
- Lowest Total Cost of Ownership: Engineered for long service life with minimal maintenance. Components are sourced from reputable international brands (e.g., Siemens, SKF, ABB).
- High Output & Yield: The line can produce up to 12 meters of finished pipe per minute (depending on diameter), with a scrap rate below 2%.
- Compliance & Safety: All machines meet CE safety standards (CE certificate available upon request). Our factory operates under ISO9001 quality management and ISO14000 environmental management.
- Customer Benefits: Reduced material usage (structured wall design saves up to 30% HDPE compared to solid wall), lighter pipes for easier handling and installation, and excellent chemical resistance for long-term durability.
Trust & Assurance from Qingdao Yongke Machinery
Since 2010, we have exported our production lines to over 30 countries across North America, Europe, Southeast Asia, Africa, and the Middle East, with an annual export value exceeding US$1.5 million. Our 51-100 skilled employees work in a 20,000 m² modern facility equipped with CNC machining centers and advanced welding robots. Every extrusion line undergoes rigorous factory testing before shipment. We also provide on-site installation guidance, training, and a 12-month warranty. Choose Yongke Machinery to partner with a reliable manufacturer that delivers value and performance. For custom specifications or to request a quote, please contact our sales team today.
Frequently Asked Questions
-
Q: What pipe diameters can your line produce?
A: Our standard line covers diameters from 200 mm to 1200 mm. Larger diameters up to 2000 mm are possible with customized tooling. -
Q: What raw materials are compatible?
A: The line is optimized for HDPE (PE80/PE100) but can also process PP or recycled materials with minor adjustments. We recommend virgin HDPE for best performance. -
Q: Do you provide training for operators?
A: Yes, we offer comprehensive on-site training at your factory, and our technical team provides remote support for the first year. -
Q: What is the typical delivery time?
A: Lead time is approximately 45-60 days after receipt of down payment, depending on configuration and order volume. -
Q: Can the line produce both spiral wound and corrugated pipes?
A: This specific line is dedicated to spiral winding for structured wall pipes. We have separate lines for double-wall corrugated pipes if needed. -
Q: Do you offer spare parts packages?
A: Yes, we recommend a one-year spare parts kit including screws, barrels, seals, and heating elements, which can be ordered together with the machine. -
Q: What certifications do your machines have?
A: We hold ISO9001, ISO14000, and OHSAS18001 for our factory. CE certification is available as an option for European markets. -
Q: How much factory space is required?
A: A minimum of 40 m × 8 m × 5 m (length × width × height) is recommended for installation and operation.
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