Large Diameter HDPE Profiled Wall Pipe Production Line for Drainage
Product Spotlights
Qingdao Yongke Machinery Co., Ltd., established in 2010, is a professional manufacturer of plastic extrusion lines with a factory area of 10,000-30,000 square meters and over 50 experienced employees. Our Large Diameter HDPE Profiled Wall Pipe Production Line for Drainage is engineered to meet the rigorous demands of modern drainage infrastructure projects worldwide. This production line combines advanced extrusion technology with robust construction, ensuring high output, stable operation, and consistent pipe quality. Whether you are a contractor, municipal supplier, or plastic product manufacturer, this line offers an efficient solution for producing strong, lightweight, and corrosion-resistant profiled wall pipes with diameters up to 1,200 mm.
Key Features & Technical Advantages
- High Output & Energy Efficiency: Equipped with a force-feeding hopper and optimized screw design, the line achieves output rates from 150 to 600 kg/h while maintaining low energy consumption.
- Large Diameter Capability: Designed to produce pipes from DN200 to DN1200 mm, making it ideal for municipal drainage, stormwater management, and agricultural irrigation systems.
- Profiled Wall Structure: Supports both double-wall corrugated and spiral wound profiles, providing excellent ring stiffness (SN8 to SN16) and weight reduction compared to solid wall pipes.
- Advanced Control System: PLC touch-screen control with Siemens or similar brand for precise temperature, speed, and pressure regulation, minimizing material waste and human error.
- Durable Construction: All key components – extruder, die head, calibrator, cooling tank, and haul-off – are manufactured using high-quality steel and corrosion-resistant materials, ensuring long service life.
- Quick Mould Change: The die head and calibrator are designed for fast replacement between pipe sizes, reducing downtime and increasing overall productivity.
- Environmentally Friendly: The line can process both virgin and recycled HDPE materials, supporting sustainable manufacturing practices. Optional vacuum calibration system reduces water consumption.
| Pipe Diameter Range | DN200 – DN1200 mm |
| Output Capacity | 150 – 600 kg/h (adjustable) |
| Screw Diameter | 75 / 90 / 120 / 150 mm |
| Screw L/D Ratio | 33:1 – 38:1 |
| Main Motor Power | 55 – 220 kW |
| Line Speed | 0.5 – 6 m/min |
| Cooling Tank Length | 6m / 8m / 10m (custom) |
| Voltage & Frequency | 380V 50Hz (or as required) |
| Certification | ISO9001, ISO14000, OHSAS18001 |
Customer Benefits
- Reduced Material Cost: The profiled wall design saves up to 30% in raw material compared to solid wall pipes of the same ring stiffness.
- Lower Logistics & Installation Costs: Lightweight pipes (up to 40% lighter than concrete or steel) reduce transportation expenses and allow faster, safer installation with fewer heavy machinery requirements.
- Excellent Hydraulic Performance: Smooth inner wall delivers high flow capacity and minimizes sediment buildup, ensuring efficient drainage over long service life.
- Resistant to Chemicals & Corrosion: HDPE pipes are unaffected by acidic or alkaline soils, sewage, and industrial effluents, providing a lifespan of 50+ years under normal conditions.
- Flexible Production: Our line can be customized to produce pipes with integrated bell-and-spigot ends, spigot sockets, or plain ends, meeting various jointing standards (EN 13476, ASTM F2306, etc.).
Why Choose Qingdao Yongke Machinery?
Since 2010, our team has been dedicated to R&D and manufacturing of plastic extrusion lines. With ISO9001, ISO14001, and OHSAS18001 certifications, we maintain strict quality control and environmental responsibility. Our factory spans 10,000–30,000 m², housing advanced CNC machining centers and a dedicated quality inspection department. Each production line undergoes rigorous testing before shipment.
Our annual export value reaches US$1 – 1.5 million, with active markets across North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and more. We have shipped complete pipe production lines to over 30 countries. Our after-sales service includes installation guidance, operator training, and remote technical support. The port of Qingdao ensures convenient and cost-effective logistics.
We invite you to contact us for a detailed quotation, technical drawing, or to arrange a factory visit. Trust Qingdao Yongke Machinery to deliver a production line that will enhance your manufacturing capabilities for years to come.
Frequently Asked Questions (FAQ)
-
Q: What is the maximum pipe diameter your line can produce?
A: Our standard line can produce pipes from DN200 up to DN1200 mm. For diameters beyond 1200 mm, please consult our engineering team for a customized solution. -
Q: Can this line produce both double-wall corrugated and spiral wound pipes?
A: Yes, the line is designed with interchangeable die heads and calibrators. You can switch between profile types by replacing the tooling; both options are available. -
Q: What raw materials are suitable?
A: The line is optimized for HDPE (virgin or recycled). For other polyolefins like PP, we can adjust the screw and die design upon request. -
Q: How long is the delivery time?
A: Typical delivery time is 45–60 days after receiving down payment, depending on the configuration and quantity of tooling. -
Q: Do you provide installation and training?
A: Yes, we provide on-site installation supervision and training for your operators. Remote technical support is also available via video call. -
Q: What is the warranty period?
A: The standard warranty is 12 months from shipment or 18 months from installation, whichever comes first. Extended warranty packages are available. -
Q: Can the line process recycled HDPE?
A: Absolutely. The screw and filter system are designed to handle up to 100% post-consumer or post-industrial HDPE recycle, as long as the material is properly washed and dried. -
Q: Do you have certifications for quality and safety?
A: Yes, we are certified under ISO9001:2015, ISO14001:2015, and OHSAS18001:2007. The electrical components are CE-compliant if required (please specify when ordering).
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