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Compact Industrial MVR Evaporator for Chemical Processing
Product Spotlights
A highly energy-efficient Mechanical Vapor Recompression (MVR) evaporator designed for chemical processing. Its compact industrial design saves valuable floor space while delivering high-capacity evaporation with significantly lower operating costs compared to traditional systems. Built with corrosion-resistant materials and automated PLC controls for reliable, consistent performance in concentrating chemical solutions and managing waste streams.
US$ 520 - 85000
MOQ: 1 Combo
Key Specifications
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Application:
Other, Chemical Processing
Evaporator Type:
Mechanical Vapor Recompression (MVR)
Design:
Compact Industrial Design
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
90 days
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Application
Other, Chemical Processing
Evaporator Type
Mechanical Vapor Recompression (MVR)
Design
Compact Industrial Design
Material Construction
Stainless Steel (SS304/SS316)
Heat Transfer Surface
Customizable (e.g., 50-500 sqm)
Energy Source
Electricity
Control System
PLC-based Automation
Capacity Range
Customizable per client requirements
As a leading manufacturer established in 2015, Qingdao Conqinphi Environmental Technology Group specializes in providing advanced, energy-efficient solutions for industrial processes. Our Compact Industrial MVR Evaporator is engineered specifically for the demanding needs of the chemical processing industry. This system represents a significant leap in evaporation technology, offering a space-saving footprint without compromising on performance or capacity. Designed and built in our expansive 10,000-30,000 square meter facility by a dedicated team of over 200 professionals, this evaporator is a testament to our commitment to innovation and quality, serving markets globally from our strategic port in Qingdao.
The core value of our MVR Evaporator lies in its exceptional energy efficiency and operational reliability. By utilizing Mechanical Vapor Recompression technology, it dramatically reduces steam consumption compared to traditional multi-effect evaporators, leading to substantial cost savings and a smaller environmental footprint. Its compact design makes it an ideal solution for facilities with space constraints, allowing for easier integration into existing production lines or new greenfield projects.
Detailed Product Features & Technical Specifications:
- Advanced MVR Technology: The system recompresses vapor from the evaporator, raising its temperature and pressure so it can be reused as the heating medium. This closed-loop process minimizes external energy input.
- Robust Construction: Manufactured primarily from high-grade stainless steel (SS304 or SS316L options available), ensuring excellent corrosion resistance for handling a wide range of chemical solutions.
- Intelligent PLC Control: Features a fully automated control system for precise management of temperature, pressure, flow rate, and concentration. This ensures consistent product quality and reduces manual intervention.
- Compact & Modular Design: Engineered for a small footprint, the system is often pre-assembled in modules for faster installation and reduced on-site construction time and cost.
- High Heat Transfer Efficiency: Utilizes specialized heat exchangers (like falling film or forced circulation) designed to maximize surface area and minimize scaling, leading to sustained high performance.
- Flexible Configuration: Can be customized with optional components such as CIP (Clean-in-Place) systems, different types of separators (centrifugal or gravity), and various condenser designs to suit specific process fluids.
The following table outlines some key customizable parameters for our standard model range:
| Parameter | Specification Range / Details |
| Evaporation Capacity | From 500 kg/h to 20 tons/h water evaporation (customizable) |
| Final Concentration | Can achieve high concentrations, often up to 40-60% solids or higher depending on feed |
| Energy Consumption | Typically 20-40 kWh per ton of water evaporated, significantly lower than thermal evaporators |
| Operating Pressure | Vacuum operation common to lower boiling points and protect heat-sensitive products |
| Material Options | SS304, SS316L, Duplex stainless steel, Titanium cladding (for highly corrosive media) |
Benefits for Chemical Processors:
- Major Operational Cost Reduction: Slashes energy costs by up to 90% compared to single-effect evaporators by recycling latent heat.
- Enhanced Process Sustainability: Lowers carbon emissions and reduces dependency on boiler steam, aligning with green manufacturing goals.
- Superior Product Quality: Gentle, often single-pass evaporation under vacuum conditions helps preserve the quality of heat-sensitive chemicals.
- Reduced Water Discharge: Effectively concentrates waste streams, minimizing effluent volume and lowering wastewater treatment costs.
- Space Optimization: The compact design frees up valuable floor space for other process equipment or expansion.
- High Reliability & Uptime: Simple mechanical design with fewer moving parts than thermal systems, coupled with automated controls, ensures stable, continuous operation.
Backed by our robust manufacturing capabilities and a proven track record of exporting to diverse markets including North America, Europe, and Southeast Asia, you can trust in the reliability and performance of our MVR Evaporators. Our adherence to stringent quality management systems provides assurance of product consistency and durability. We invite you to leverage our expertise to find a compact, efficient evaporation solution that meets your specific chemical processing requirements. Contact our team today to discuss your project and receive a tailored proposal.
Frequently Asked Questions (FAQ):
-
Q: What is the main advantage of an MVR evaporator over a traditional multi-effect evaporator?
A: The primary advantage is vastly superior energy efficiency. An MVR system uses a compressor to reuse vapor, consuming mainly electricity, while multi-effect systems require a continuous supply of fresh steam, leading to much higher energy costs. -
Q: Is this compact MVR evaporator suitable for my specific chemical solution?
A: Our systems are highly customizable. We evaluate key feed properties like viscosity, corrosivity, fouling tendency, and boiling point elevation to recommend the optimal material of construction and internal configuration (e.g., falling film vs. forced circulation). -
Q: How does the compact design impact maintenance?
A: The compact design is achieved through efficient engineering, not by compromising access. Key components like the compressor, pumps, and control panels are readily accessible. Many systems also include a CIP function for easier cleaning. -
Q: What is the typical lead time for delivery and installation?
A: Lead time depends on the scale and customization of the unit. Standard, pre-engineered models have shorter lead times. We provide detailed project timelines upon finalizing specifications. Our modular approach often speeds up on-site installation. -
Q: Can the system handle feed with suspended solids or high fouling potential?
A: Yes, but it requires proper design selection. For such challenging feeds, a forced circulation MVR evaporator design is typically recommended to prevent scaling and maintain efficient heat transfer. -
Q: What kind of after-sales support and training do you provide?
A> We provide comprehensive support including detailed operation & maintenance manuals, startup supervision by our engineers, and operator training. Remote monitoring support and a supply of critical spare parts are also available. -
Q: Are your systems compliant with international safety standards?
A> Our manufacturing processes adhere to recognized quality and safety management frameworks. The final design and equipment selection for any system will comply with the applicable local and international codes and standards required for your project location. -
Q: What is the expected lifespan of the key components, like the compressor?
A> With proper operation and maintenance, the core mechanical components, including the vapor compressor, are designed for long-term service. Compressor life expectancy often exceeds 10 years, depending on the operating environment and duty cycle.
Send Inquiry to This Supplier
Miss scarlet
Sales
1Yr
Qingdao, Shandong, China
1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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