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Customizable MVR Evaporator Unit With Mill Test Report and Performance Guarantee
Product Spotlights
Highly energy-efficient MVR evaporator with fully customizable design for specific industrial needs. Backed by a formal Performance Guarantee on output and energy use, and full material traceability via Mill Test Reports. Features robust PLC automation, skid-mounted construction for easy installation, and is built for demanding applications like wastewater treatment and chemical processing.
US$ 52600
≥1 Combo
Key Specifications
Get Latest Price
Material:
Other, Stainless steel (SS304/SS316L) or other alloys
Application:
Other, Wastewater treatment
Capacity:
Customizable from 500 to 50,000 L/hr
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
50 days
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Material
Other, Stainless steel (SS304/SS316L) or other alloys
Application
Other, Wastewater treatment
Capacity
Customizable from 500 to 50,000 L/hr
Configuration
Complete skid-mounted unit with PLC control
Standard
Mill Test Report (MTR) provided for all materials
Performance Guarantee
Guaranteed steam economy and output capacity
Energy Source
Electricity-driven mechanical vapor recompression
Control System
Fully automatic PLC with HMI touchscreen interface
As a leading manufacturer with a 10,000-30,000 square meter facility, Qingdao Conqinphi Environmental Technology Group is proud to present our advanced Customizable MVR Evaporator Unit. Engineered for efficiency and reliability, this system is designed to tackle the most demanding concentration and wastewater treatment challenges across industries. We combine robust engineering with comprehensive performance guarantees and full material traceability via Mill Test Reports, ensuring you receive a solution built for long-term value and operational peace of mind.
Our MVR (Mechanical Vapor Recompression) technology represents a significant leap in evaporation efficiency. By recompressing the vapor produced during boiling, the system recycles latent heat, drastically reducing the need for fresh steam or cooling water. This core principle translates into substantial operational savings and a smaller environmental footprint for your facility.
- Unmatched Energy Efficiency: The heart of the system is a high-efficiency centrifugal compressor or turbo fan that recompresses vapor, raising its temperature and pressure so it can be reused as the heating medium. This process typically achieves a Steam Economy (SE) of over 20, meaning for every 1 kg of live steam input, over 20 kg of water is evaporated.
- Fully Customized Design: We do not believe in one-size-fits-all solutions. Our engineering team works with you to design an evaporator that matches your specific feed characteristics, desired concentration ratio, final product quality, and available space. Key customizable elements include:
| Design Parameter | Customization Options |
| Evaporator Type | Forced Circulation (FC), Falling Film, Plate, or Hybrid systems |
| Construction Material | SS304, SS316L, Duplex, Titanium, Nickel alloys, or other special materials |
| Capacity Range | From pilot-scale 500 L/hr to large industrial 50,000 L/hr systems |
| Automation Level | Basic control to fully automated PLC with remote monitoring capabilities |
- Guaranteed Performance & Quality Assurance: Every unit is backed by a formal Performance Guarantee. We commit to key operational parameters such as guaranteed distillate output, specific energy consumption (kWh per ton of water evaporated), and final concentrate concentration. Furthermore, a complete Mill Test Report (MTR) is provided for all primary pressure vessel and piping materials, ensuring chemical composition and mechanical properties meet specified standards.
- Robust and Intelligent Control: The system is managed by a programmable logic controller (PLC) with a user-friendly Human-Machine Interface (HMI). Features include automatic start-up/shutdown sequences, real-time monitoring of pressures, temperatures, and flows, alarm management, and data logging for process optimization and reporting.
- Compact & Skid-Mounted Construction: Our units are pre-assembled and tested on skids at our factory. This modular approach minimizes on-site installation time and cost, reduces commissioning risks, and ensures higher overall system integrity.
Frequently Asked Questions (FAQ)
-
What is the main advantage of an MVR evaporator over a traditional multi-effect evaporator?
MVR evaporators are significantly more energy-efficient. While multi-effect evaporators reuse vapor heat in subsequent effects, MVR systems mechanically recompress all vapor, allowing most of the evaporation duty to be performed by electrical energy (for the compressor) rather than fresh steam, leading to much lower operating costs. -
What does the Performance Guarantee cover?
Our guarantee typically covers the net fresh water evaporation capacity (under specified feed conditions), the specific energy consumption (kWh/ton of water evaporated), and the quality of the produced condensate. These parameters are validated during factory acceptance tests and/or site commissioning. -
Why is a Mill Test Report important?
The MTR is a certified document from the material mill that verifies the chemical composition and mechanical properties (like tensile strength, yield strength) of the metal plates, pipes, and fittings used. It is crucial for quality assurance, safety compliance, and material traceability, especially for pressure equipment. -
Can this system handle corrosive or scaling feed streams?
Yes, a key benefit of customization is material selection. For corrosive streams, we can use higher-grade alloys like SS316L, Duplex stainless steel, or Titanium. For scaling feeds, forced circulation designs or anti-fouling strategies can be incorporated into the system design. -
What is the typical delivery time for a custom unit?
Delivery time depends on the complexity and size of the system. Generally, it ranges from 16 to 30 weeks from final design approval. We provide a detailed project schedule upon order confirmation. -
Do you provide installation and commissioning support?
Yes, we offer comprehensive technical support. This can include detailed installation drawings, supervision of installation by your local team, and dispatch of our engineers for on-site commissioning, operator training, and performance testing. -
What after-sales services are available?
We provide a standard warranty on equipment and workmanship. Additionally, we offer spare parts supply, remote technical support, and optional maintenance contracts to ensure your system's long-term reliability. -
What industries commonly use your MVR evaporators?
Our systems are widely used in wastewater ZLD (Zero Liquid Discharge) applications, chemical processing, pharmaceutical concentration, food and dairy processing (like whey or juice concentration), and seawater/brackish water desalination.
Backed by a seasoned team of 201-300 professionals and an annual export value reflecting our global reach across North America, Europe, Asia, and beyond, Qingdao Conqinphi stands as a reliable partner in environmental technology. Our commitment to quality is underscored by a rigorous manufacturing process and a customer-centric approach. By choosing our Customizable MVR Evaporator Unit, you are not just purchasing equipment; you are investing in a guaranteed performance solution designed to reduce your operating costs, enhance your sustainability profile, and deliver a rapid return on investment. Contact us today to discuss your specific concentration or evaporation challenge and receive a tailored proposal.
Send Inquiry to This Supplier
Miss scarlet
Sales
1Yr
Qingdao, Shandong, China
1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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