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304 Stainless Steel MVR Evaporator for Wastewater Concentration With PLC Control
Product Spotlights
High-efficiency MVR evaporator constructed from corrosion-resistant 304 stainless steel for industrial wastewater concentration. Features fully automated PLC control for precise operation, offering significant energy savings compared to traditional systems. Customizable design tailored to specific wastewater streams and capacity requirements, backed by expert engineering support.
US$ 6370 - 87900
MOQ: 1 Combo
Key Specifications
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Material:
Other, 304 stainless steel
Application:
Other, Wastewater concentration
Control System:
PLC control system
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
50 days
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Material
Other, 304 stainless steel
Application
Other, Wastewater concentration
Control System
PLC control system
Capacity
Customizable
Design
MVR (Mechanical Vapor Recompression) technology
Energy Efficiency
High energy efficiency
Corrosion Resistance
Excellent corrosion resistance
Automation Level
High automation
Maintenance
Easy maintenance design
Customization
Available upon request
As a leading manufacturer in environmental technology solutions, Qingdao Conqinphi Environmental Technology Group Co., Ltd. proudly presents our advanced 304 Stainless Steel MVR Evaporator for Wastewater Concentration with PLC Control. Leveraging over a decade of expertise in industrial wastewater treatment and a commitment to sustainable practices, we have engineered this evaporator to address the critical challenges of water recovery, waste reduction, and operational cost efficiency. This system represents a fusion of robust material science, intelligent automation, and proven thermodynamic principles, designed specifically for demanding industrial environments where reliability and performance are paramount.
The core of our solution is the Mechanical Vapor Recompression (MVR) technology, a process that significantly reduces energy consumption compared to traditional multi-effect evaporation. By recompressing the vapor generated from the boiling wastewater and using it as the primary heat source, the system achieves a closed-loop thermal efficiency that minimizes external energy input. This is not merely an evaporator; it is an integrated concentration plant engineered for longevity, precision, and ease of operation.
Key Features & Technical Specifications:
- Construction Material: The entire evaporator core—including the heat exchanger tubes, vessel body, and internal components—is fabricated from premium 304 stainless steel. This material offers superior resistance to corrosion from aggressive wastewater chemistries (containing salts, acids, or organic compounds), ensuring a long service life and minimizing maintenance downtime.
- PLC Control System: The evaporator is governed by a sophisticated Programmable Logic Controller (PLC) system, providing full automation over the concentration process. Operators can monitor and adjust parameters such as feed flow rate, boiling temperature, pressure, and compressor speed from a centralized touch-screen interface. The system includes alarm functions for abnormal conditions and data logging for process optimization.
- MVR Thermodynamic Design: The heart of the system is a specially designed centrifugal vapor compressor. It compresses the low-pressure vapor from the evaporator, raising its temperature and pressure so it can be reused as heating steam. This design typically achieves energy savings of 60-80% compared to conventional steam-driven evaporators.
- Customizable Capacity & Configuration: Our evaporators are not off-the-shelf products. We design each unit based on client-specific wastewater characteristics (flow rate, initial concentration, target final concentration, composition) and available site conditions. Capacities can range from handling a few cubic meters per day to large-scale industrial flows.
- Integrated Pre-treatment & Post-treatment Options: The system can be supplied as a standalone evaporator or as part of a complete wastewater treatment skid, including feed tanks, pumps, filtration units, and condensate recovery systems.
- High Hygiene & Cleanability: The smooth, non-porous surface of 304 stainless steel and a design that minimizes dead zones facilitate easy cleaning and meet stringent hygiene standards required in certain industries.
Technical Parameters Table (Example Configuration):
| Parameter | Specification / Range | Notes |
|---|---|---|
| Evaporator Type | Mechanical Vapor Recompression (MVR) | Primary technology |
| Main Construction Material | 304 Stainless Steel | For vessel, tubes, internals |
| Control System | PLC with HMI Interface | Full automation & monitoring |
| Heat Exchange Surface Area | Customizable (e.g., 50-500 m²) | Based on capacity requirement |
| Design Pressure (Vessel) | Optional (typically 0.3-1.0 MPa) | Engineered per application |
| Energy Consumption (Specific) | Significantly lower than traditional | Key economic advantage |
| Final Concentration Achievable | High, often up to 40-60% solids | Reduces disposal volume drastically |
Advantages & Client Benefits:
- Major Reduction in Operating Costs: The primary benefit is drastic energy savings. By recycling vapor, the system drastically cuts steam or fuel requirements, leading to a lower operational expense and a quicker return on investment.
- Environmental Compliance & Sustainability: Concentrating wastewater reduces its volume, lowering transportation and disposal costs. It also facilitates the recovery of clean water (condensate) for reuse within the plant, supporting water conservation goals.
- Process Stability & Product Quality: For industries where wastewater concentration is part of a product recovery process (e.g., in food, pharmaceuticals), the precise temperature and pressure control enabled by the PLC ensures consistent output quality.
- Durability & Low Maintenance: The use of corrosion-resistant 304 stainless steel reduces wear from aggressive chemicals. The automated PLC system also minimizes manual intervention and potential for human error.
- Space Efficiency & Modular Design: MVR evaporators often have a more compact footprint than multi-effect systems. Our designs can be modular, allowing for future capacity expansion.
- Expert Support & Custom Engineering: Backed by our company's experience and sizable engineering team, we provide not just equipment but comprehensive support—from process design, installation guidance, to operator training.
Our commitment to quality and client success is reflected in our operational scale and market reach. With a factory spanning a considerable area and a workforce dedicated to precision manufacturing, we ensure every evaporator is built to exacting standards. Our products have found reliable application across diverse markets, from North America and Europe to Southeast Asia and Oceania, handling varied industrial wastewater streams. This global experience means we understand regional compliance needs and operational practices. Investing in this MVR evaporator is not just purchasing a machine; it is partnering with a solution provider dedicated to turning your wastewater challenge into an opportunity for efficiency and sustainability. We invite you to contact us with your specific concentration requirements for a detailed proposal and technical consultation.
Frequently Asked Questions (FAQ):
-
Q: What types of wastewater are suitable for this MVR evaporator?
A: It is highly effective for wastewater containing dissolved salts, organic compounds, or other non-volatile components that need to be concentrated for disposal or recovery. Common applications include brine from desalination, spent liquors from chemical processes, and wastewater from food production. -
Q: How does the energy consumption compare to a traditional multi-effect evaporator?
A: The MVR system typically consumes significantly less energy. While a multi-effect evaporator uses fresh steam in the first effect, the MVR recycles the vapor using a compressor, requiring mainly electrical power for the compressor and pumps, leading to lower overall energy costs. -
Q: Is the PLC system user-friendly for plant operators?
A: Yes. The human-machine interface (HMI) is designed with intuitive graphics, pre-set operational programs, and clear alarm messages. We also provide comprehensive training manuals and on-site training optional. -
Q: Can the evaporator handle wastewater with suspended solids or fats?
A: For wastewater with high suspended solids or fats, a pre-treatment step (such as filtration or settling) is generally recommended to prevent fouling of the heat exchanger surfaces. Our systems can be integrated with such pre-treatment units. -
Q: What is the expected lifespan of the evaporator?
A: With the use of 304 stainless steel for critical components and proper maintenance, the core evaporator vessel can have a service life of 15-20 years or more. The compressor and other moving parts have service lives depending on operating conditions. -
Q: Do you provide installation and commissioning services?
A> Yes. We can provide detailed installation drawings, guidance, and optionally on-site commissioning support to ensure the system starts up correctly and meets performance guarantees. -
Q: How customizable is the capacity and design?
A> The design is fully customizable. We start by analyzing your wastewater sample and flow data, then engineer a system to meet your specific concentration targets, site space constraints, and utility availability. -
Q: What kind of maintenance routine is required?
A> Routine maintenance includes periodic inspection of the compressor, cleaning of heat exchanger surfaces (if fouling occurs), checking instrumentation, and software updates for the PLC. We provide a recommended maintenance schedule.
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Miss scarlet
Sales
1Yr
Qingdao, Shandong, China
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1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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