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Qingdao Conqinphi Environmental Technology Group Co., Ltd., established in 2015, is a leading manufacturer specializing in advanced environmental solutions. With a factory spanning 10,000–30,000 square meters and a dedicated team of 201–300 employees, we deliver high-performance equipment tailored to global industrial needs. Our Single-effect MVR Evaporator with Integrated CIP System represents a breakthrough in energy-efficient concentration and wastewater treatment. This system combines mechanical vapor recompression (MVR) technology with an automated Clean-in-Place (CIP) function, offering significant operational savings and hygiene compliance for industries such as food processing, pharmaceuticals, and chemical manufacturing.
The core advantage of this evaporator lies in its single-effect design, which utilizes a mechanical compressor to recycle vapor energy, drastically reducing steam consumption compared to traditional multi-effect systems. The integrated CIP system ensures thorough cleaning without disassembly, minimizing downtime and maintaining product quality. Whether you need to concentrate fruit juices, recover solvents, or treat industrial effluents, this evaporator delivers consistent performance with low total cost of ownership.
Key Features & Technical Specifications
- Energy Efficiency: MVR technology reduces energy consumption by up to 60–80% compared to conventional evaporators, using only electricity for the compressor.
- Integrated CIP System: Automated cleaning cycles with programmable parameters, ensuring sanitary conditions and extended equipment lifespan.
- Compact Footprint: Single-effect design requires less floor space, ideal for facilities with limited area.
- High Evaporation Capacity: Customizable from 500 L/h to 50,000 L/h, adaptable to various production scales.
- Robust Construction: Made from stainless steel (304 or 316L) with options for corrosion-resistant alloys, suitable for aggressive media.
- Advanced Control: PLC-based system with touch screen interface for real-time monitoring and remote operation.
- Low Maintenance: Fewer moving parts and self-cleaning CIP reduce manual intervention.
| Parameter | Specification |
|---|---|
| Evaporation Rate | 500 – 50,000 L/h (customizable) |
| Operating Temperature | 60 – 100°C (adjustable) |
| Compressor Type | Centrifugal or Roots blower (optional) |
| Material of Construction | SS304, SS316L, or duplex stainless steel |
| CIP System | Automated with spray balls and programmable cycles |
| Power Consumption | 15 – 500 kW (depending on capacity) |
| Control System | PLC + HMI, remote monitoring optional |
Customer Benefits
- Reduced Operating Costs: Lower energy and steam consumption directly cut utility bills.
- Enhanced Product Quality: Gentle evaporation at low temperatures preserves heat-sensitive components.
- Minimized Downtime: CIP system enables rapid cleaning between batches, increasing throughput.
- Environmental Compliance: Efficient wastewater concentration reduces disposal volumes and meets discharge standards.
- Scalability: Modular design allows easy expansion or integration into existing lines.
At Qingdao Conqinphi, we have exported to over 20 countries across North America, Europe, Asia, and Africa, with an annual export value of US$10–50 million. Our products are certified under ISO9001, ISO14000, OHSAS18001, HACCP, and other standards, ensuring reliability and safety. With a dedicated R&D team and a factory equipped with advanced manufacturing facilities, we provide comprehensive after-sales support, including installation, commissioning, and training. Choose our Single-effect MVR Evaporator with Integrated CIP System to achieve sustainable production and operational excellence. Contact us today for a customized solution tailored to your specific requirements.
Frequently Asked Questions (FAQ)
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Q: What is the main advantage of a single-effect MVR evaporator over multi-effect systems?
A: Single-effect MVR evaporators use a mechanical compressor to recycle vapor, achieving high energy efficiency with a simpler design. They are ideal for applications where space is limited or where moderate evaporation rates are needed, offering lower capital cost and easier maintenance compared to multi-effect systems. -
Q: How does the integrated CIP system work?
A: The CIP system uses automated spray balls and programmable cycles to circulate cleaning solutions (e.g., water, caustic, acid) through the evaporator without disassembly. It ensures thorough cleaning of all internal surfaces, reducing contamination risks and manual labor. -
Q: Can this evaporator handle viscous or fouling liquids?
A: Yes, the design can be customized with features like forced circulation, scraped surface heat exchangers, or special materials to handle high-viscosity or fouling fluids. Please provide your specific process parameters for a tailored solution. -
Q: What is the typical payback period for this equipment?
A: The payback period depends on factors like energy costs, operating hours, and capacity. Typically, customers see a return on investment within 1–3 years due to significant energy savings and reduced steam consumption. -
Q: What certifications does your company hold?
A: We are certified under ISO9001, ISO14000, OHSAS18001, HACCP, and others. Specific certifications for your industry can be provided upon request. -
Q: Do you offer customization for specific applications?
A: Absolutely. We can customize the evaporation capacity, material of construction, control system, and CIP parameters to meet your exact requirements. Contact our engineering team for a consultation. -
Q: What is the lead time for delivery?
A: Lead time typically ranges from 8 to 16 weeks, depending on the complexity and customization level. We work closely with clients to ensure timely delivery. -
Q: How do you ensure product quality and after-sales support?
A: We have a strict quality control process from raw material inspection to final testing. Our after-sales team provides installation guidance, operator training, and remote technical support. Spare parts are available globally.
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