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Single-effect MVR Evaporator for Food Grade Juice Concentration
Product Spotlights
This Single-effect MVR Evaporator delivers high-efficiency, low-temperature concentration for food-grade juices, preserving flavor and nutrients. It drastically cuts energy use by recycling vapor with a mechanical compressor, lowering operating costs. Built with food-grade stainless steel and automated PLC controls, it ensures hygienic, reliable operation. Ideal for juice producers seeking to enhance product quality and reduce environmental impact.
US$ 460 - 148600
MOQ: 1 Combo
Key Specifications
Get Latest Price
Application:
Other, Food Grade Juice Concentration
Evaporator Type:
Single-effect MVR (Mechanical Vapor Recompression)
Material (Contact Parts):
Food-grade stainless steel (e.g., 304, 316L)
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
50 days
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Application
Other, Food Grade Juice Concentration
Evaporator Type
Single-effect MVR (Mechanical Vapor Recompression)
Material (Contact Parts)
Food-grade stainless steel (e.g., 304, 316L)
Capacity Range
Customizable, available upon request
Energy Source
Electricity-driven mechanical compressor
Key Feature
High energy efficiency, low operating cost
Control System
Fully automatic PLC control system
Design Standards
Designed for food-grade hygiene and safety
Optional Features
CIP (Clean-in-Place) system, various pre-treatment options
As a leading manufacturer in environmental and process technology, Qingdao Conqinphi Environmental Technology Group leverages over eight years of expertise to deliver advanced, reliable solutions for the food processing industry. Our Single-effect MVR Evaporator for Food Grade Juice Concentration represents a significant leap in efficient liquid concentration technology. Engineered specifically for sensitive food-grade applications like fruit and vegetable juices, this system is designed to preserve product quality while dramatically reducing energy consumption and operational costs. Built in our expansive 10,000-30,000 square meter facility by a skilled team of over 200 professionals, this evaporator embodies our commitment to innovation, quality, and sustainable processing.
Core Technology & How It Works:
The MVR (Mechanical Vapor Recompression) technology is the heart of this system. Unlike traditional multi-effect evaporators that use fresh steam in each stage, our single-effect MVR unit recycles and reuses its own vapor.
- The juice is fed into the evaporator and heated.
- Produced vapor is drawn into a mechanical compressor.
- The compressor increases the vapor's temperature and pressure.
- This upgraded vapor is then reused as the heating medium, condensing on the heat exchanger walls and transferring its latent heat to boil the incoming feed.
- This closed-loop cycle recovers over 95% of the latent heat, requiring only a small amount of electrical energy to drive the compressor, making it exceptionally energy-efficient.
Key Product Advantages & Benefits:
- Exceptional Energy Efficiency: By recycling vapor, the system slashes steam consumption by up to 90% compared to traditional evaporators, leading to substantially lower utility bills and a smaller carbon footprint.
- Superior Product Quality: Operates at lower, more gentle temperatures, minimizing thermal degradation. This preserves the natural color, flavor, vitamins, and nutritional value of the juice, resulting in a higher-quality concentrate.
- Low Operating Costs: The primary energy input is electricity for the compressor, eliminating the need for a costly boiler plant and constant fuel supply. This translates to predictable and manageable operating expenses.
- Compact & Simplified Design: A single-effect MVR system is often more compact than a multi-effect setup achieving similar capacity, saving valuable factory floor space and simplifying piping and installation.
- High Operational Flexibility: Designed to handle varying feed concentrations and flow rates with ease. Quick start-up and shut-down capabilities allow for efficient batch processing.
- Hygienic Food-Grade Construction: All product contact surfaces are fabricated from polished food-grade stainless steel (304 or 316L), ensuring compliance with stringent food safety standards and facilitating easy cleaning.
Technical Specifications & Configuration:
Our evaporators are custom-engineered to match specific client requirements for capacity, feed type, and desired final concentration. The table below outlines typical configurable parameters.
| Parameter | Description / Typical Range |
|---|---|
| Evaporation Capacity | From 500 kg/h to 20,000 kg/h water evaporation, customizable. |
| Final Product Concentration | Typically up to 65-70° Brix for juices, depending on feed. |
| Operating Temperature | Low-temperature operation, often between 60°C to 80°C. |
| Compressor Type | Mechanical vapor compressor (Turbo or Roots type), selected for optimal efficiency. |
| Control System | Fully automated PLC with touch-screen HMI for precise control and monitoring. |
| Material of Construction | Product path: SS304/316L. Framework: carbon steel with protective coating. |
| Optional Systems | Integrated CIP (Clean-in-Place), pre-heaters, aroma recovery units, vacuum systems. |
Ideal Applications: This evaporator is perfectly suited for concentrating a wide range of heat-sensitive, food-grade liquids, including:
- Fruit Juices (apple, orange, pineapple, berry, etc.)
- Vegetable Juices (tomato, carrot, celery)
- Dairy Products (whey, milk)
- Sugar Solutions and Natural Extracts
- Pharmaceutical and Herbal Extracts
Backed by a robust ISO 9001 quality management system and relevant industry-specific certifications, Qingdao Conqinphi ensures every Single-effect MVR Evaporator is built to last and perform. Our proven track record, with an annual export value ranging between US$10-50 Million and a strong presence across global markets from North America to Southeast Asia, stands as a testament to our reliability and customer satisfaction. We don't just sell equipment; we provide a partnership focused on enhancing your production efficiency and product quality. Contact us today to discuss how our energy-saving MVR technology can be tailored to optimize your juice concentration process.
Frequently Asked Questions (FAQ):
-
Q: What is the main advantage of an MVR evaporator over a traditional multi-effect evaporator for juice?
A: The primary advantage is vastly superior energy efficiency. An MVR unit recycles latent heat using a compressor, reducing steam consumption by approximately 90%. It also typically offers gentler thermal treatment, better preserving juice quality, and can have a smaller physical footprint. -
Q: Is this system suitable for concentrating pulpy or high-viscosity juices?
A: Yes, but it may require specific design considerations. We can engineer the system with forced circulation or a falling film design with special feed distribution to handle juices with pulp or higher solids content, preventing fouling and ensuring stable operation. -
Q: What is the typical payback period for the investment in an MVR evaporator?
A: The payback period depends heavily on local energy costs (electricity vs. steam/fuel) and operational hours. Due to significant energy savings, payback is often achieved within 1 to 3 years, making it a financially sound long-term investment. -
Q: How automated is the operation? What level of manual intervention is needed?
A: Our systems are equipped with fully automatic PLC controls. Once set parameters are entered, the system manages start-up, running, concentration control, and shut-down sequences automatically. Manual intervention is typically only required for initial setup, recipe changes, or maintenance. -
Q: Do you provide a Clean-in-Place (CIP) system?
A: Yes, an integrated CIP system is a highly recommended and commonly provided optional feature. It automates the cleaning and sanitization process, ensuring food-grade hygiene standards are met with minimal labor and downtime. -
Q: Can you handle the entire project, from design to installation?
A: Absolutely. As a full-service manufacturer, we offer turnkey solutions. Our services include process design, equipment manufacturing, factory testing, installation supervision, commissioning, and operator training, ensuring a seamless project from concept to production. -
Q: What kind of after-sales support do you offer?
A: We provide comprehensive after-sales support, including a warranty period, readily available spare parts, remote technical assistance, and optional maintenance contracts. Our global export experience means we are equipped to support clients worldwide. -
Q: Are your systems compliant with international food safety standards?
A: Yes. Our design and manufacturing processes adhere to principles aligned with HACCP and other food safety frameworks. The use of food-grade materials and hygienic design ensures the system meets the stringent requirements of the global food industry.
Send Inquiry to This Supplier
Miss scarlet
Sales
1Yr
Qingdao, Shandong, China
1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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