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304 Stainless Steel Single-effect MVR Evaporator With PLC Control
Product Spotlights
This 304 Stainless Steel Single-effect MVR Evaporator combines durable construction with advanced Mechanical Vapor Recompression technology for exceptional energy efficiency. Intelligent PLC control ensures automated, stable operation and precise process management. It offers a cost-effective, space-saving solution for reliable concentration in chemical, food, and wastewater applications, backed by customizable design and professional support.
US$ 460 - 148600
MOQ: 1 Combo
Key Specifications
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Material:
Other, 304 Stainless Steel
Configuration:
Single-effect, MVR (Mechanical Vapor Recompression)
Control System:
PLC (Programmable Logic Controller)
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
50 days
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Material
Other, 304 Stainless Steel
Configuration
Single-effect, MVR (Mechanical Vapor Recompression)
Control System
PLC (Programmable Logic Controller)
Application Fields
Wastewater treatment, food concentration, chemical processing
Capacity Range
Customizable based on client requirements
Design Standard
Engineered for industrial continuous operation
Heat Source
Mechanical vapor recompression for energy efficiency
Optional Features
Available upon request (e.g., CIP system, data logging)
As a leading manufacturer with a factory spanning over 10,000 square meters, Qingdao Conqinphi Environmental Technology Group is proud to introduce our advanced 304 Stainless Steel Single-effect MVR Evaporator with PLC Control. Engineered for precision and reliability, this evaporator represents a significant leap in efficient liquid concentration and solvent recovery for industries ranging from chemical processing to food and beverage. Our solution directly addresses the critical needs for energy savings, operational consistency, and reduced environmental footprint, making it an indispensable asset for modern industrial facilities aiming to optimize their processes and costs.
This evaporator system is designed to handle a wide variety of feed solutions, concentrating them by evaporating water or other solvents under controlled conditions. The core innovation lies in the integration of Mechanical Vapor Recompression (MVR) technology within a single-effect framework, managed by a sophisticated PLC control system. This combination delivers unparalleled control and energy efficiency.
Key Features & Technical Advantages:
- Superior Material Construction: Built entirely from high-grade 304 stainless steel, the system offers excellent corrosion resistance, hygiene, and durability, ensuring a long service life even with aggressive or food-grade solutions.
- Energy-Efficient MVR Technology: Unlike traditional multi-effect evaporators, the MVR system recompresses the vapor generated during evaporation, recycling it as the primary heat source. This drastically reduces steam consumption and operational energy costs.
- Intelligent PLC Control: The centralized Programmable Logic Controller allows for automated operation, precise parameter control (temperature, pressure, flow rate), and real-time monitoring. It enables easy recipe management, fault diagnosis, and data logging for process optimization.
- Compact Single-effect Design: Provides a simpler, more cost-effective installation and maintenance footprint compared to complex multi-effect systems, while still delivering high concentration efficiency suitable for many applications.
- High Flexibility & Scalability: The system's capacity and specific configuration can be customized to match client-specific feed characteristics, desired concentration ratios, and production throughput requirements.
Technical Specifications Overview:
| Parameter | Description / Typical Range |
| Primary Construction Material | 304 Stainless Steel (contact parts) |
| Evaporator Type | Single-effect with Mechanical Vapor Recompression (MVR) |
| Control System | Programmable Logic Controller (PLC) with HMI Touchscreen |
| Heat Exchange Surface | Customizable (Tube or Plate type available) |
| Capacity (Evaporation Rate) | From 500 kg/h upwards, designed per project |
| Operating Pressure | Vacuum to slight positive pressure, optimized for the process |
| Energy Source | Primarily Electricity for the MVR compressor; minimal external steam may be used for startup |
Benefits for Your Operation:
- Substantial Operational Cost Reduction: The MVR cycle can reduce energy consumption for evaporation by up to 80-90% compared to single-effect evaporators using fresh steam, leading to a rapid return on investment.
- Enhanced Process Stability & Product Quality: Precise PLC control ensures consistent operating conditions, which is critical for maintaining product quality in sensitive applications like food or pharmaceuticals.
- Reduced Environmental Impact: Lower energy consumption translates to a smaller carbon footprint. The system also facilitates zero-liquid-discharge (ZLD) strategies by producing a concentrated slurry and clean condensate.
- Lower Labor & Maintenance Costs: High automation reduces the need for constant operator attention. The robust 304 SS construction minimizes corrosion-related maintenance.
- Space Efficiency: The single-effect MVR design often requires less floor space than a comparable multi-effect system achieving similar energy savings.
Backed by our established track record of serving global markets across North America, Europe, Asia, and beyond, and supported by a dedicated team of 201-300 professionals, we ensure every evaporator is built to exacting standards. Our commitment to quality management is reflected in our operational certifications. We invite you to leverage our expertise to develop a tailored evaporation solution that meets your precise technical and economic goals. Contact us today to discuss your project requirements and discover how our 304 Stainless Steel Single-effect MVR Evaporator can transform your concentration process.
Frequently Asked Questions (FAQ):
-
Q: What is the main advantage of an MVR evaporator over a traditional multi-effect evaporator?
A: While multi-effect evaporators reuse vapor in successive effects, an MVR system mechanically compresses the vapor, significantly raising its temperature and pressure so it can be reused as the sole heating source in a single effect. This often results in higher energy efficiency and a simpler, more compact plant layout. -
Q: Is 304 stainless steel suitable for my corrosive feed stream?
A: 304 stainless steel offers good general corrosion resistance to many chemicals, water, and food products. For highly acidic, chloride-rich, or other aggressive media, we can discuss optional materials like 316L stainless steel or other alloys upon request. -
Q: How is the capacity of the evaporator determined and can it be scaled?
A: Capacity is primarily defined by the required evaporation rate (e.g., tons of water removed per hour). We design and size each system based on your specific feed composition, inlet temperature, desired concentration, and operating hours. The modular design allows for scalability. -
Q: What level of automation does the PLC control provide?
A: The PLC system provides full automation, including startup/shutdown sequences, continuous monitoring of key parameters (pressure, temperature, levels), automatic control loops, alarm management, and data historization. It can often be integrated with your plant's central control system. -
Q: What kind of maintenance does this evaporator require?
A: Routine maintenance typically involves cleaning of heat exchange surfaces (often aided by an optional Clean-In-Place system), checking mechanical seals on pumps and the compressor, and calibrating instruments. The robust design aims to minimize maintenance frequency. -
Q: Can this system handle feeds with suspended solids or a tendency to foul?
A: Yes, the design can be adapted. For fouling feeds, we can recommend specific heat exchanger types (like forced circulation) and design parameters to minimize fouling and facilitate cleaning. Pre-treatment options can also be discussed. -
Q: What is the typical delivery time for a custom system?
A: Delivery time depends on the complexity and capacity of the system. After finalizing the design, typical manufacturing and testing periods range from 12 to54 weeks. We provide a detailed project timeline upon order confirmation. -
Q: Do you provide installation supervision and operational training?
A: Yes, we offer comprehensive technical support packages that can include detailed installation drawings, supervision by our engineers during commissioning, and thorough operational and maintenance training for your personnel.
Send Inquiry to This Supplier
Miss scarlet
Sales
1Yr
Qingdao, Shandong, China
1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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