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Industrial Microwave Oven for Flavor Extracts Drying and Sterilization System
Product Introduction：
The Industrial Microwave Oven for Flavor Extracts Drying and Sterilization System is specially designed for the drying, moisture reduction, pasteurization, and sterilization of natural flavor extracts, food additives, seasoning powders, botanical extracts, herbal extracts, and plant-based ingredients. Utilizing advanced microwave heating technology, the system provides rapid volumetric heating, ensuring uniform drying, effective microbial control, and preservation of aroma compounds and active ingredients.
Compared with traditional hot-air drying methods, industrial microwave drying technology significantly shortens processing time, reduces energy consumption, improves product quality, and increases production efficiency. It is widely used in food processing plants, seasoning factories, herbal extract manufacturers, pharmaceutical companies, and nutraceutical production facilities.
Applications
The industrial microwave drying and sterilization system is suitable for:
Flavor extracts
Food flavoring powders
Spice extracts
Herbal extracts
Botanical extracts
Tea extracts
Coffee extracts
Seasoning powders
Natural food additives
Protein extracts
Fermented extracts
Functional food ingredients
Pharmaceutical extracts
Nutraceutical ingredients
Working Principle
The microwave drying sterilization equipment operates at 915MHz or 2450MHz industrial frequencies. Microwave energy penetrates directly into the material, causing water molecules and polar molecules to vibrate rapidly and generate heat internally.
This unique heating method enables:
Fast moisture evaporation
Uniform internal heating
Efficient sterilization
Reduced thermal damage
Better flavor retention
Preservation of active ingredients
During processing, flavor extracts are continuously conveyed through the microwave cavity where drying and sterilization occur simultaneously.
Key Features and Advantages
1. Simultaneous Drying and Sterilization
The system combines drying and sterilization in one continuous process, eliminating additional treatment steps and improving production efficiency.
2. Rapid Processing Speed
Microwave heating directly targets moisture molecules, reducing drying time by 50%-90% compared with conventional hot air drying systems.
3. Excellent Flavor Retention
Low-temperature rapid drying minimizes loss of volatile aromatic compounds, helping maintain the original flavor profile and product quality.
4. High Sterilization Efficiency
Microwave energy effectively destroys:
Total bacterial count
Yeast
Mold
Salmonella
E. coli
while preserving valuable nutrients and active compounds.
5. Uniform Heating
Microwave penetration ensures consistent temperature distribution throughout the material, preventing overheating and localized scorching.
6. Energy Saving Technology
Compared with conventional drying equipment, microwave systems can reduce energy consumption by 30%-50%, lowering operating costs.
7. Fully Automatic PLC Control
The equipment adopts an intelligent PLC control system with:
Touch screen operation
Adjustable microwave power
Conveyor speed regulation
Temperature monitoring
Production data recording
Automatic fault diagnosis
8. Stainless Steel Hygienic Design
The entire machine is manufactured from food-grade SUS304 stainless steel, meeting GMP, HACCP, and food safety standards.
Herbs Pharma Microwave Machine Application
1.Drying kinds of herbs in microwave, it can dry fast, but preserve their flavor, nutrition such as Parsley, rosemary, cilantro, oregano, sage, thyme etc.
2.Drying kind of herbal slices, 50% faster than normal heating, such as Astragalus, angelica, ginseng, aconite, habitat etc.
3.Drying kinds of insects, which can be used in pharma industry, such as Tenebrio molitor, barley pest, hermetia illucens.
4.Sterilize Pharma liquid, especially liquid type medicine.
Technical Specifications
Machine Model |
GS-20HMV |
GS-40HMV |
GS-60HMV |
GS-100HMV |
GS-200HMV |
Work Frequency |
2450±50MHZ |
2450±50MHZ |
2450±50MHZ |
2450±50MHZ |
2450±50MHZ |
Rated Apparent Power |
≤25KW |
≤50KW |
≤75KW |
≤120KW |
≤240KW |
Output Power |
≥20KW |
≥40KW |
≥60KW |
≥100KW |
≥200KW |
Dehydration Capacity |
16-20kg/hour |
30-40kg/hour |
48-60kg/hour |
80-100kg/hour |
160-200kg/hour |
Work Process Temperature |
70-200℃ |
70-200℃ |
70-200℃ |
70-200℃ |
70-200℃ |
Cooling Type |
Water Cool/Air Cool |
Water Cool/Air Cool | Water Cool/Air Cool | Water Cool/Air Cool | Water Cool/Air Cool |
Work Time |
24h Continuously Work |
24h Continuously Work | 24h Continuously Work | 24h Continuously Work | 24h Continuously Work |
Operation |
PLC & Touch Screen |
PLC & Touch Screen | PLC & Touch Screen | PLC & Touch Screen | PLC & Touch Screen |
Feeding Inlet Height |
40-100mm |
40-100mm | 40-100mm | 40-100mm | 40-100mm |
Belt Height |
60-1000mm |
60-1000mm | 60-1000mm | 60-1000mm | 60-1000mm |
Belt Running Speed |
0-4.5m/min or Customized |
0-4.5m/min or Customized | 0-4.5m/min or Customized | 0-4.5m/min or Customized | 0-4.5m/min or Customized |
Belt Width |
500±100mm |
800±100mm |
800±100mm |
1000±100mm |
1200±100mm |
Belt Material |
Teflon Material or Customized |
Teflon Material or Customized | Teflon Material or Customized | Teflon Material or Customized | Teflon Material or Customized |
Size |
8640×1220×2200mm |
10960×1500×2200mm |
13200×1500×2200mm |
15600×1700×2200mm |
22560×1900×2200mm |
Remark: Above parameter is for reference. All microwave dryer specific parameter need to be designed based on customer’s specific industrial request.
Why Choose Our Industrial Microwave Drying Equipment?
✔ More than 20 years of microwave equipment manufacturing experience
✔ CE certified industrial microwave systems
✔ Customized turnkey solutions
✔ Professional engineering team
✔ Factory direct pricing
✔ Global installation support
✔ Overseas technical service
✔ Complete after-sales support
Industrial Microwave Oven for Flavor Extracts Drying and Sterilization System. High-efficiency microwave drying, pasteurization, and sterilization equipment for flavor extracts, seasoning powders, botanical extracts, and food ingredient processing plants. CE certified and customizable capacity solutions.
China Gspring Machinery are the manufactuer of Industrial Microwave Dryer, we can supply different kinds of microwave drying machine, like batch
microwave oven for lab use or for small capacity industrial use, industrial automatic tunnel mircrowave dryer, vaccum dryer specially for food & pharma
industry etc. We havemore than 10 years experience on export, export to all over the world, like USA, Canada, Russia, India, Sri Lanka, Turkey, Vietnam,
Indonesia, Pakistan,Philippines, Brazil, Egypt, Czech, Singapore, Armenia, Iraq, Iran, Malaysia, Bangladesh, Mexico, Peru, Algeria, Poland, Thailand, Nepal, Azerbaijan etc.
We are the professional supplier for high quality industrial microwave oven if any questions about the machine, pls email
grace@chinagspring.com
Send Inquiry to This Supplier
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