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Specific Parameters:
Host Dimensions: 1400mm (Height) x 275mm (Width) x 580mm (Depth)
Power Requirements:
Input Power: Single-phase AC220V 50HZ
Maximum Power: Up to 0.5KW
Product Function Description:
The online detection and monitoring system is used to monitor parameters such as the maximum, minimum, and average values of the outer diameter, as well as CP and CPK. It can record and print outer diameter/defect alarm information. By setting parameters through software, it can monitor different products. By plotting curve charts, it can monitor the trend of outer diameter changes on the production line in real time.
Equipment Configuration:
Host: Advantech Industrial PC
Display: 17-inch Touchscreen
Cabinet: Customized by Jetronfa
Wireless Network Card: TP-Link
Product Advantages:
Can statistically display switch signals from convexity/concavity gauges
Can communicate with diameter gauges via RS-232/RS-485 to read real-time measurement values
Can generate outer diameter trend charts in real time
Software provides data storage and query functions, capable of recording maximum/minimum/average values, CP/CPK, batch numbers, and material codes during the production process
The device is equipped with a thermal printer, enabling automatic printing of out-of-tolerance alarms and printing defect alarm information for each coil when changing coils
Supports simple switching between Chinese and English interfaces
Online Detection and Monitoring System V1.0
This system primarily consists of industrial computers and PLCs, which are used in conjunction with upper-level machine software and PLC software. These components connect to the instrument system via their communication ports. It interfaces with various instruments on the production line to read and write real-time data. Signals from spark testers and profile detectors (such as switch signals) and pulse signals from counters are connected to the PLC. The PLC converts these data via a serial port and provides them to the upper-level machine for data processing, display, calculation, recording, and storage.
The aforementioned various signals are integrated into the developed software system. This system provides real-time display, recording, and storage of various detection data during cable and pipe manufacturing processes (such as outer diameter values, profile alarm positions, length, and line speed). It offers robust data support for subsequent quality management, analysis, and traceability.
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