Product Positioning and Functions
The Woodward is an industrial automation control module launched by Woodward Company, belonging to the 5464 series. This series is centered around a modular design, integrating a 32-bit microprocessor architecture. It features high-precision speed control (with an accuracy of 0.01%) and rapid dynamic response capabilities (with a speed regulation bandwidth of ±0.1%). Its core functions include:
Speed control: Through the adaptive PID algorithm, the speed drop caused by sudden load increase can be controlled within 2% of the rated value, which is suitable for scenarios where high-speed stability is required, such as steam turbines and generators.
Load distribution: Supports load balancing when multiple generators operate in parallel, ensuring the stability and reliability of power supply.
Protection functions: Integrates over-speed protection, sensor failure protection, and selection of local/remote control priority, etc., and complies with industrial-level safety standards (such as UL508C, CE, CCC certification).
Technical Characteristics and Advantages
Hardware Design
Modular Structure: Utilizes multi-layer PCB boards and surface mount technology (SMT), with power components undergoing military-grade screening tests to ensure long-term stable operation.
Protection Level: Meets IP65 standard, capable of withstanding extreme environments of -40°C to +70°C, meeting the stringent requirements of industrial sites.
Heat Dissipation Technology: Innovative heat pipe cooling design, with the temperature rise of the power unit not exceeding 45K during full-load operation, significantly extending the lifespan of key components such as electrolytic capacitors.
Software and Algorithms
Adaptive Control: Automatically optimizes PID parameters based on load characteristics, reducing the cost of manual parameter adjustment.
Communication Compatibility: Supports Modbus/TCP, CANOpen, DeviceNet, etc., and can be seamlessly integrated with SCADA systems, PLCs, and other devices.
Programming Flexibility: Provides field programmable functions, allowing engineers to configure parameters according to specific application requirements, adapting to different working conditions.
Application scenario
Electric power industry
Used for speed control of steam turbines, small grid turbine generators or turbine expanders to ensure stable grid frequency.
When multiple generators operate in parallel, it achieves balanced load distribution and avoids overloading or underloading.
Industrial automation
Suitable for scenarios requiring high-precision speed control, such as wood processing (rotary veneer production line), food processing (belt positioning), etc.
In the fields of petroleum, chemical industry, metallurgy, etc., as the core module of distributed control system (DCS), it enhances production efficiency.
Renewable energy
In the fields of wind power generation, solar power generation and other renewable energy sources, it realizes synchronous grid connection of generators and the grid, improving energy utilization efficiency.
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