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Help CenterSCAIR 60HP 1.6MPa Hypercompressor for Amine Contactor Control & Sulfur Recovery Units
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SCAIR 60HP 1.6MPa Hypercompressor: Critical Pressure for Sour Gas Processing
SCAIR’s 60HP hypercompressor delivers 7.0 m³/min at 1.6MPa with API 618 pulsation control, preventing $550k/day sulfur plant trips where pressure instability causes 25% amine valve failures in 50,000ppm H₂S service.
Ultra-High-Pressure Engineering for Acid Gas Environments
Featuring Hastelloy C276 flow paths and dual-containment seals, this 45kW system maintains ±0.3% stability during Claus reactor switching. The NACE MR0175-compliant construction withstands stress corrosion cracking in 35% H₂S concentrations - critical for tail gas treating units.
Gas Plant Performance Specifications
Air Delivery: 7.0 m³/min @ 1.6MPa (6.0m³/min @ 2.0MPa for burner systems)
Pressure Rating: 300bar hydrostatic test certification per ASME B31.3
Corrosion Resistance: ISO 15156-3 compliant for 70,000ppm H₂S
Safety Systems: SIL 3 certified per IEC 61511
Sulfur Process Technologies
Acid Gas Scavenging: Triazine injection neutralizes 99.9% mercaptans
Pulsation Control: API 618 wave analysis dampeners eliminate resonance in amine control loops
Thermal Lock: Active cooling maintains ±1°C in Claus burner air lines
Explosion Protection: ATEX Zone 0 certification with pressurized enclosures (Ex pxb)
Acid Gas Applications
Amine Contactor Control: Powers 15,000psi control valves maintaining 0.1ppm H₂S slip
Claus Process Air: Supplies reaction air for 200LT/d sulfur recovery units
Tail Gas Incineration: Feeds combustion air blowers achieving 99.9% VOC destruction
Sour Water Stripping: Drives pneumatic valves in stripping towers with 0.01% NH₃ residual
Hazardous Zone Compliance
Certifications: API 618 (pulsation control), ISO 16961 (sulfur recovery), ATEX Category 1G
Material Standards: NACE MR0175/ISO 15156-3 Group III materials
Safety Protocols: SIL 3 emergency shutdown with H₂S detection interlocks
Process Reliability Q&A
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Q: How to prevent sulfur deposition in burner tips?
A: Precise air/fuel ratio control maintains ±0.5% stoichiometry preventing sulfur condensation.
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Q: Solution for valve corrosion in DEA service?
A: Hastelloy C276 wetted parts withstand DEA degradation at 120°C.
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Q: Emergency response during acid gas releases?
A: SIL 3 system initiates full plant shutdown within 0.5 seconds per API 556.
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