SCAIR 30HP 1.2MPa Textile Compressor for Air-Jet Looms & Dyeing Automation

SCAIR 30HP 1.2MPa Textile Compressor: Precision Air for High-Speed Fabric Production

SCAIR’s 30HP compressor delivers 3.6 m³/min at 1.2MPa with ISO 8573-1 Class 0 certification, eliminating $120k/year dye lot variations where oil aerosols cause 0.3% shade inconsistency in polyester dyeing.

Contamination-Controlled Air Engineering for Textile Quality

Featuring triple-stage molecular filtration, this 22kW system maintains <0.01mg/m³ hydrocarbon levels critical for preventing fiber staining. Active pulsation control (±0.4% stability) ensures consistent weft insertion at 1,800m/min - solving 15% yarn breakage in high-density weaving.

Weaving Performance Specifications

• Air Delivery: 3.6 m³/min @ 1.2MPa (3.2m³/min @ 1.5MPa for rapier looms)

• Pressure Stability: ±0.4% during shed changes

• Moisture Control: Refrigerant dryer maintains 45% RH

• Noise Level: 68 dB(A) with acoustic enclosure

Dyeing Process Technologies

• VOC Scavenging: Activated carbon filters reduce hydrocarbons to <0.1ppm

• Humidity Lock: Auto-adjusting dryer maintains ±3% RH for dye bath consistency

• Pulse Dampening: Helical accumulators eliminate pressure ripple causing yarn entanglement

• Energy Recovery: 70% waste heat conversion to 80°C water for dye vats

Textile Production Applications

• Air-Jet Weaving: Powers 2.5m width looms achieving 1,200 picks/minute with ±0.5% insertion accuracy

• Yarn Conditioning: Supplies humidity-controlled air maintaining 12% moisture regain for cotton spinning

• Dyeing Automation: Drives pneumatic valves with ±0.1°C temperature control in jet dyeing machines

• Fabric Inspection: Feeds optical detection systems preventing 0.2% defect escape rate

Manufacturing Compliance

• Certifications: ISO 50001 energy efficiency, Oeko-Tex Standard 100, ISO 9001

• Material Safety: REACH SVHC compliant components

• Quality Systems: Automated pressure logs per ISO 8573-2

Process Optimization Q&A

• Q: How to prevent oil spots on white fabrics?

  A: ISO Class 0 air purity eliminates 99% hydrocarbon contamination causing staining.

• Q: Solution for weft insertion errors in humid climates?

  A: 45% RH moisture control prevents yarn swelling maintaining ±0.2mm insertion accuracy.

• Q: Reducing energy costs in dye houses?

  A: Heat recovery reduces steam consumption by 25% in 90°C dyeing processes.