SCAIR 20HP 0.8MPa Precision Compressor for Beverage Filling & Packaging Automation

SCAIR 20HP 0.8MPa Precision Compressor: Hygienic Air Power for Food & Beverage Production

SCAIR’s 20HP compressor delivers 2.2 m³/min at 0.8MPa with ISO 22000 certification, eliminating 18% product recalls in bottling plants where air contamination causes carbonation loss and microbial spoilage.

Contamination-Control Air Engineering for Sensitive Manufacturing

Featuring FDA-compliant stainless steel flow paths (Ra<0.8μm), this 15kW system achieves ISO 8573-1 Class 0 air purity with <1 CFU/m³ bacterial levels. Active pressure stabilization (±0.3%) maintains fill-level accuracy within ±0.5ml - critical for FDA 21 CFR Part 120 compliance in juice packaging.

Sanitary Performance Specifications

• Air Delivery: 2.2 m³/min @ 0.8MPa (1.9m³/min @ 1.0MPa for can seamers)

• Pressure Stability: ±0.3% during valve actuation cycles

• Moisture Control: Membrane dryer maintains -40°C PDP

• Material Safety: FDA 21 CFR 177.1520 compliant wetted parts

Triple-Protection Technologies

• Molecular Filtration: Activated carbon + zeolite beds reduce VOCs to <0.1ppb

• Microbial Control: 254nm UV-C lamps achieve 6-log pathogen reduction

• Pulse Suppression: Helical accumulators eliminate pressure ripple causing fill-level variations

• CIP Compatibility: Steam-sanitizable up to 130°C per EHEDG guidelines

Production Line Applications

• Aseptic Filling: Supplies ISO Class 5 air for blow-fill-seal machines producing 300 bottles/minute

• Carbonation Systems: Maintains ±0.1vol CO₂ consistency in sparkling beverage tanks

• Packaging Robotics: Powers pneumatic grippers handling 50 packages/minute with NSF H1-certified air

• Capping Stations: Drives torque-controlled cappers achieving 0.2Nm accuracy for tamper-evident seals

Food Safety Compliance

• Certifications: NSF/ANSI 49, ISO 22000, SQF Level 3

• Material Compliance: EC 1935/2004 food contact regulations

• Validation: Full EHEDG documentation for clean-in-place protocols

Operational Excellence Q&A

• Q: How to prevent yeast contamination in breweries?

  A: UV-C sterilization maintains <1 CFU/m³ air purity eliminating 99.99% wild yeast.

• Q: Solution for foam control in high-speed filling?

  A: ±0.3% pressure stability reduces overfoaming by 40% in 600 BPM lines.

• Q: Sanitization protocol for allergen changeovers?

  A: Steam-in-place cycles achieve 6-log reduction in 30 minutes per FDA FCN 229.