Battery Storage Boxes Use Thermoplastic PE Polyethylene Powder Coating, High-Gloss (60° Gloss 70%)
High-Gloss (60° Gloss 70%) Thermoplastic PE Polyethylene Powder Coating for Aesthetic Battery BoxesProduct Overview
For battery boxes where appearance matters (e.g., visible battery systems in recreational vehicles, backup power units), our High-Gloss (60° Gloss 70%) Thermoplastic PE Polyethylene Powder Coating combines aesthetic appeal with high performance. This coating is formulated with a polyethylene wax flow agent and optimized pigment dispersion, delivering a bright, uniform high-gloss finish while maintaining excellent anti-corrosion, mechanical, and low-temperature properties. It is available in custom colors (with high-gloss options) and meets the dual needs of aesthetics and functionality.
Gloss & Aesthetic Performance
Aesthetic Indicator |
Specification |
Test Standard |
Glossiness (60° Angle) |
70% (adjustable 10-75% per customer request) |
GB/T 9754 |
Appearance |
Flat, smooth, no orange peel (slight orange peel allowed) |
Q/HJ 008 |
Color Consistency |
No significant difference from standard plate |
GB/T 9761 |
Coating Uniformity |
±5% thickness variation |
Internal Test |
Pigment Dispersion |
No visible pigment agglomeration |
Internal Test |
Balanced Performance (Aesthetics + Functionality)
1. High-Gloss Finish: Achieves 70% gloss at 60°, enhancing the visual appeal of battery boxes and making them suitable for visible applications. The polyethylene wax flow agent ensures uniform pigment distribution and a smooth surface.
2. Uncompromised Anti-Corrosion: Resists 30% sulfuric acid for 720 hours without damage, ensuring the high-gloss finish does not degrade due to battery acid exposure.
3. Strong Mechanical Properties: Tensile strength >10 MPa and elongation at break >500% prevent gloss loss from coating cracking or peeling.
4. Low-Temperature Stability: Withstands -35°C for 60 hours without embrittlement, ensuring the gloss finish remains intact in cold environments.
Technical Specifications & Storage
Technical Parameter |
Value |
Melt Flow Rate |
15-20 g·(10 min)⁻¹ (optimized for gloss) |
Non-Volatile Content |
≥99.5% |
Particle Size |
≤300μm |
Specific Gravity |
0.91-0.95 (varies by color) |
Storage Temperature |
≤35°C (dry, sun-free area) |
Packaging |
20kg composite paper bags (first-in-first-out) |
Application Tips for High-Gloss Results
• Pre-Treatment: Ensure the substrate surface is smooth (Ra ≤5μm) after sandblasting; any surface imperfections will affect gloss.
• Preheating Temperature: Control at 300-320°C to ensure the powder melts evenly—underheating causes uneven gloss, overheating leads to gloss loss.
• Dipping Time: Keep immersion time at 4-5 seconds to avoid excessive coating thickness (which reduces gloss).
Post-Heating: Post-heat at 220-240°C for 4 minutes to maximize gloss; avoid prolonged heating (causes yellowing).
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