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Product Description：
The P500 Multi-stage Gearbox Fault Simulator adopts ABB 1.5 kW three-phase asynchronous motor driven directly by coupling, with frequency converter to adjust the speed, and adjustable magnetic powder load to increase the test load on the test bench. Bearings with different types of faults can be selected to verify the frequency characteristics of bearing defects at different speeds. Fault gear testing, oil circulation system testing, rotor dynamic balance testing module, start stop testing, and shaft friction testing can also be conducted separately or in combination with various defects in a safe and controllable environment. As an innovative experimental platform for studying the fault characteristics of rotating machinery, it fully meets the extensive needs of teaching simulation and scientific research users.It mainly consists of low-speed blade stage, three-phase asynchronous reduction motor or servo reduction motor, two-stage parallel shaft gearbox, double support test bearing seat unit, planetary gearbox, magnetic powder brake, speed regulation and display module, current display module, temperature display module, load display adjustment module, speed pulse output module, safety protection magnetic suction power-off protection switch system, RUZ frequency converter communication module, resistance energy consumption unit, permanent magnet generator, and DC motor simulated blade.
Configuration：
The test bench is mainly composed of three-phase asynchronous motors, frequency converters, double support bearings, dynamic balancing rotor discs, oil circulation systems, shafts, two-stage transmission gear sets, planetary gearboxes, magnetic powder load torque adjustment mechanisms, shock-absorbing foundation bases, adjustable magnetic powder load brake components, etc.
Function：
Fault bearing simulation: bearing inner race fault, bearing outer race fault, bearing rolling element fault, bearing cage fault, and comprehensive bearing fault.
Gear fault simulation: missing teeth, broken teeth, wear, cracks.
Simulation of planetary gear faults: missing gear, broken gear, wear, cracks.
Oil circulation lubrication simulation and rotor dynamic balancing.
Common mechanical failures: mechanical looseness, friction, and misalignment during testing.
Identification of bearing fault frequency at different speeds.
Test bench start stop test.
Research on the vibration characteristics of the test bench under different torque loads.
Basic Technical Parameters：
Drive motor power |
ABB1.5kW，220V |
Axis size |
Diameter 30 mm, Chrome plated rust prevention |
Rolling bearing |
PH206 deep groove ball rolling bearing, inner diameter 30mm, integrated bearing assembly with connected seats, convenient for replacing faulty bearings |
Type of faulty bearing |
Inner race fault, outer race fault, cage fault, rolling element fault, comprehensive fault |
Powder brake |
0-50 N. M adjustment range |
Gear parameters |
2-level 3-axis spur gearbox, transmission ratio of 4.97:1, fault types: broken gear, wear, missing gear, cracks, convenient for switching meshing faulty gears |
Planetary gear box |
Reduction ratio: 1:10, single pole transmission |
Production |
Acrylic transparent cover protection, magnetic switch safety protection |
Size |
1680mm*530mm*510mm |
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