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Help CenterThe Rust Removal Roller Conveyor for Die-casting Parts Has a Tight Structure and a Short Delivery Cycle
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Parameters and information of various types of Roller conveyor shot blasting machines
Roller conveyor shot blasting machine is a multifunctional pre-treatment equipment for cleaning steel plates, steel structures, profiles, steel pipes, etc.
It is characterized by the use of power drum transport, which can pass heavy, ultra.long workpieces.Widely used in automobile, tractor, motor, valve and other industries.
After shot blasting, the corrosion resistance and fatigue resistance of the workpiece and metal components can be improved
Model number |
RG0808 |
RG0612 |
RG0816 |
RG1018 |
RG1525 |
|
Workpiece |
Width and Height(mm) |
600*600 |
400*1000 |
600*1400 |
800*1600 |
1300*2300 |
Length(mm) |
3000-12000 |
3000-12000 |
3000-12000 |
3000-12000 |
3000-12000 |
|
Blasting wheel |
Blasting Capacity(kg/min) |
4*200 |
6*200 |
8*200 |
8*200 |
10*200 |
Power(kw) |
4*11 |
6*11 |
8*11 |
8*11 |
10*11 |
|
Roller table allows load (kg/m) |
500 |
500 |
1000 |
1000 |
1500 |
|
Roller conveyor speed(m/min) |
0.4-4 |
0.4-4 |
0.4-4 |
0.4-4 |
0.4-4 |
|
Ventilation Capacity(m³/h) |
12000 |
15000 |
18000 |
18000 |
24000 |
|
Pellet material circulation(T/h) |
50 |
70 |
120 |
120 |
150 |
|
Total Power (kw) |
≈70 |
≈120 |
≈125 |
≈130 |
≈200 |
|
What is the principle and application of the through shot blasting rust removal machine?
Application and Maintenance Guidelines for the Process Principle of Through type Shot Blasting Rust Removal Machine
The through type shot blasting rust removal machine is an efficient equipment in the field of industrial rust removal, widely used for surface treatment of steel structures, ships, bridges, etc. Today, Yancheng Ruigang Machinery Co., Ltd. will take you on a deep understanding of its working principle, applicable scenarios, and daily maintenance points 👇
Core Process Principles
The equipment uses a high-speed rotating shot blasting machine to eject steel balls at a speed of 60-80m/s, forming a dense stream of pellets that impact the surface of the workpiece. These steel balls can not only remove oxide scale and rust, but also achieve surface roughness through the angular action of the pellets, providing an ideal foundation for subsequent painting or welding.
Typical application scenarios
-Steel structure manufacturing: pre-treatment of container and bridge steel components
-Ship maintenance: rust removal and refurbishment of hull steel plates and cabin components
-Automotive components: rust prevention treatment for metal structures such as frames and chassis
-Construction Machinery: Excavator Track, Loader Bucket Surface Treatment
Key points of operation process
1. Workpiece conveying: The workpiece is uniformly fed into the equipment processing area through a roller conveyor or suspension chain, and the conveying speed needs to be flexibly adjusted according to the size of the workpiece (usually 0.5-2m/min)
2. Shot circulation: The shot thrown out by the shot blasting machine enters the separator through the shot dropping tube, and qualified steel shot is selected for recycling. The dust is collected through the dust removal system
3. Multi angle processing: The equipment is equipped with multiple sets of shot blasting machines, which can cover the surface of the workpiece 360 °, ensuring no dead corners for rust removal
Daily maintenance skills
-Weekly inspection: Clean the wear of the shot blasting room protective plate and replace the deformed protective plate in a timely manner
-Monthly maintenance: Check the tension of the shot blasting machine belt and add lubricating oil to the specified scale
-Quarterly deep maintenance: Thoroughly clean the separator filter screen and check the tension of the elevator chain
-Safe operation: Before starting up, it is necessary to confirm that the cabin door is closed. It is prohibited to open the access door while the equipment is running
Comparison of Technological Advantages
Traditional sandblasting rust removal relies on manual operation, which has problems such as low efficiency (processing 200 square meters per person per day) and serious dust pollution. The through type shot blasting machine has a high degree of automation, with a daily processing capacity of over 5000 square meters per machine, and the steel shot can be recycled (with a lifespan of about 1-2 years), reducing the overall cost by more than 40%.
summary
The through type shot blasting rust removal machine has become the mainstream equipment for modern industrial surface treatment due to its high efficiency, environmental friendliness, and controllability. Yancheng Ruigang Machinery Co., Ltd. can help you choose equipment models reasonably (such as Q69 series suitable for large components, Q32 series suitable for small and medium-sized parts), standardize operating procedures, and perform regular maintenance to fully play its key role in rust prevention pretreatment.
#Shot blasting rust removal # Industrial surface treatment # Steel structure processing
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