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ABB PM860AK01 3BSE066495R1 Processor Unit

ABB PM860AK01 3BSE066495R1 Processor Unit photo-1
ABB PM860AK01 3BSE066495R1 Processor Unit photo-2
ABB PM860AK01 3BSE066495R1 Processor Unit photo-3
Negotiable MOQ: 1 Piece (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
Other, Global universal model
Condition:
Other, Global universal model
Task:
Other, Global universal model
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
Material Other, Global universal model
Condition Other, Global universal model
Task Other, Global universal model
Mathematical Model Other, Global universal model
Signal Other, Global universal model
Customized Non-Customized
Structure Other, Global universal model
Operating temperature -20℃ to +60℃
Relative humidity 5%~95% (non-condensing)
Dimensions 120mm×80mm×60mm
Overview
ABB PM860AK01 3BSE066495R1 is a compact processor module designed for small and medium-sized industrial automation scenarios, belonging to the ABB AC 800M series control system. As the core control unit of the system, it integrates data computing, logic control, and communication management functions. It can receive on-site signals (such as digital and analog signals) from sensors and instruments, perform real-time processing through preset control algorithms, and output control commands to actuators, thereby achieving precise regulation of the production process. The module features a miniaturized design, low power consumption, and reliable performance, making it suitable for automation scenarios with a moderate control scale (e.g., 100-300 I/O points). It is an ideal choice for efficient automation control in fields such as food and beverage, light industry, and small municipal facilities.

PM860K01 3BSE018100R1 (3)

Technical Parameters
  • Processor Performance: Equipped with a 32-bit RISC processor with a main frequency of 300MHz and a computing capacity of 50 MIPS (million instructions per second). It supports multi-task parallel processing and can stably run 100-200 control loops.

  • Memory Configuration: Built-in 256MB DDR2 RAM (with ECC verification), 128MB Flash program memory, and supports SD card expansion storage (up to 16GB) for storing historical data and configuration files.

  • Communication Interfaces: Equipped with 1 10/100Mbps Ethernet interface (supporting Modbus TCP/IP) and 1 RS-485 serial port (supporting Modbus RTU). The Ethernet interface supports communication with upper computers or HMI (Human-Machine Interface) with a maximum transmission rate of 100Mbps.

  • Power Parameters: Adopts 24VDC DC power supply, with an allowable voltage fluctuation range of ±10% and a rated power consumption of ≤8W. It has overvoltage (≥30VDC) and undervoltage (≤18VDC) protection functions.

  • Environmental Adaptability: Operating temperature ranges from -20℃ to +60℃, relative humidity from 5% to 95% (non-condensing), and protection class IP20 (must be installed in a control cabinet). It has passed the IEC 61000-6-2 industrial anti-electromagnetic interference certification and can withstand vibration (10-500Hz, 5g acceleration).

  • Mechanical Specifications: Dimensions are 120mm×80mm×60mm (length × width × height), weight is about 0.3kg. It supports DIN rail mounting, has a compact structure, and is suitable for installation environments with limited space.

PM860K01 3BSE018100R1 (1)

Functional Features
  • Compact Design and Low-Power Operation: Adopts a miniaturized package, with a volume 40% smaller than that of high-end modules in the same series, making it suitable for installation in small control cabinets or equipment integration boxes. With a rated power consumption of ≤8W, it can be directly powered by the on-site 24VDC power supply, reducing the system power supply cost. It is particularly suitable for distributed control scenarios (such as the extension control of small production lines).

  • Simplified Programming and Quick Integration: Supports IEC 61131-3 standard programming languages (mainly ladder diagram and function block diagram). Lightweight configuration is carried out through ABB Control Builder M software, which provides preset control function blocks (such as PID, logical AND gate). Engineers can quickly complete program writing, and the debugging cycle is shortened by 30%.

  • Reliable Operation and Fault Self-Diagnosis: Built-in hardware watchdog circuit, which can automatically reset within 100ms when the program runs abnormally. It has basic self-diagnosis functions, which can monitor the power supply voltage and communication link status. Fault information is intuitively displayed through LED indicators (power, operation, communication), facilitating quick on-site troubleshooting. The mean time between failures (MTBF) is ≥200,000 hours.

  • Flexible I/O Expansion Capability: Through the CI853 communication interface module, it can be expanded to connect digital I/O modules (such as DI810, DO810) and analog I/O modules (such as AI830, AO830) of the AC 800M series, supporting a maximum of 128 I/O channels, which meets the signal collection and control needs of small and medium-sized production lines.

  • Convenient Remote Monitoring: Supports communication with upper computers (such as SCADA systems) via Ethernet, and can upload equipment operating status and process parameters in real time. It supports the Modbus RTU protocol and can be directly connected to small HMI panels to realize local visual monitoring (such as displaying temperature, pressure values and equipment start-stop status).

PM860K01 3BSE018100R1 (2)

Application Fields


Food and Beverage Production Lines: In bottled water filling lines and small-scale dairy processing equipment, it is used to control the opening and closing of filling valves, conveyor belt speed, and sterilization temperature. By collecting signals from liquid level sensors and temperature probes, it realizes the logical linkage of the "filling-sealing-labeling" process. For example, in juice filling, the liquid level control accuracy can be maintained within ±2mm, thereby reducing material waste.


Light Industry Manufacturing: Suitable for assembly lines of small household appliances (such as washing machines and refrigerators). It controls the coordinated operation of screw machines and detection sensors, and realizes the automated process of "feeding-tightening-quality inspection" through logical judgment, increasing the assembly efficiency to more than 300 units per hour.


Small Municipal Facilities: In community sewage treatment stations and small-scale tap water booster pump stations, it collects water tank liquid level and water pump current signals, controls the start-stop of water pumps and valve opening, and realizes unattended operation. For instance, in community water supply systems, it can automatically adjust the water pump frequency according to the pipe network pressure, stabilizing the water supply pressure at 0.3-0.4MPa.


Laboratory Automation Equipment: Used for controlling chemical analysis instruments and small reactors, precisely adjusting heating power, stirring speed, and reagent addition amount. It supports preset experimental processes (such as "heating to 80°C and maintaining the temperature for 30 minutes"), meeting the laboratory's requirements for control accuracy (temperature fluctuation ≤±1°C) and operational repeatability.


Warehousing and Logistics Equipment: In stacker and sorter systems of small three-dimensional warehouses, it processes position encoder signals and motor drive commands to achieve precise positioning and handling of goods, with a response speed of ≤100ms, adapting to a goods handling capacity of less than 500 pieces per hour.
Product Tags: PM860AK01 , 3BSE066495R1

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1Yr
Business Type
Trading Company
Year Established
2014
Factory Size
1,000-3,000 square meters
Product Certifications
SA8000