ABB CI865K01 3BSE040795R1 Communication Module

Communication Protocol: Adopts ABB's proprietary Satt I/O protocol, which is specially designed for communication between ABB's specific industrial automation equipment, ensuring efficient and stable data transmission within ABB's equipment system.

Master-Slave Mode: Operates as a master station, occupying a dominant position in the communication network, responsible for scheduling and managing slave devices and coordinating data interaction processes.

Transmission Speed: Although no specific value is clearly given, it can be adapted to Satt ControlNet and AC 800M systems, achieving reliable data transmission under the premise of meeting the overall performance requirements of the system.

Redundancy Features:

Hot-Swappable Function: Supports hot swapping, allowing maintenance personnel to replace faulty modules directly while the system is running without shutting down, which greatly improves the convenience and efficiency of system maintenance and reduces production downtime caused by maintenance.

CEX Bus Related: A maximum of 4 units can be connected to the CEX bus, limiting the number of devices connected to the CEX bus to ensure the stability and reliability of data transmission.

Connector Type: Uses BNC connectors, which have good electrical performance and mechanical stability, ensuring the reliability of communication line connections and reducing signal interference and transmission loss.

Power Consumption: The typical power consumption at 24V is 120mA, with low energy consumption, which meets the communication function requirements without imposing excessive burden on the system power supply.

Environmental Parameters:

Dimensions and Weight:

Connecting Old I/O Systems: One of the core functions is to enable the AC 800M controller platform to accept the old Satt 19-inch rack I/O system based on racks, integrating devices of different periods and architectures into the same control system, realizing the full utilization of equipment resources and the smooth upgrade of the system.

Online Replacement (Hot Swap): Supports hot swap function, allowing maintenance personnel to directly replace faulty modules while the system is running continuously. This feature avoids production stagnation caused by module failure shutdown, improves the continuity and stability of the production system, and significantly reduces maintenance costs and time costs.

Simplified Installation and Configuration: No complex configuration operations are required before installation. As long as it is correctly installed in the corresponding slot, the module can automatically identify and adapt to the system environment, quickly put into work, which greatly reduces the installation difficulty, shortens the system construction and debugging cycle, and improves project implementation efficiency.

Distributed I/O Scanning: Can scan up to 31 distributed I/O systems, obtain data information of each I/O system in real-time, and transmit it to the AC 800M controller, realizing centralized management and monitoring of I/O devices scattered in different locations, and ensuring the timeliness and accuracy of data collection and command issuance of the entire control system.

Industrial Automation Production Lines: In industrial automation production lines such as automobile manufacturing and electronic equipment production, there are a large number of I/O devices of different types purchased in different periods. The CI865K01 module can integrate these devices into a unified AC 800M control system, realizing automated control of the production line and collaborative operation between devices, and improving production efficiency and product quality. For example, in an automobile assembly line, old component detection I/O devices are connected to the new AC 800M control platform to ensure that detection data is fed back to the control system in a timely manner, so as to accurately regulate the production process.

Factory Automation Transformation Projects: When factories carry out automated upgrading and transformation, the original Satt I/O system often still has certain use value. With the help of the CI865K01 module, on the basis of retaining old I/O devices, it can be connected to the advanced AC 800M system, realizing the improvement of factory automation level at a lower cost, and reducing the high investment and transformation risks caused by equipment replacement. For example, in the automation transformation of a chemical factory, this module is used to connect old I/O devices for monitoring parameters such as flow and pressure to the new control system, realizing intelligent monitoring and management of the production process.

Energy Management Systems: In the field of energy production and distribution, such as power plants and substations, there are various devices that need to be monitored and controlled. CI865K01 can connect various I/O devices to the AC 800M system, realizing real-time monitoring and control of energy production and transmission processes, improving energy utilization efficiency, and ensuring the stability and reliability of energy supply. For example, in a substation, I/O devices used to monitor parameters such as voltage and current are connected to the control system through this module, so that operation and maintenance personnel can timely grasp the operation status of the equipment and carry out fault early warning and handling.