Guizhou Yuanmiao Automation Equipment Co., Ltd.: 1Yr

Anshun, Guizhou, China; Main products: ABB Triconex Foxboro LAM, Bentley Motorola Schneider, Kollmorgen HIMA ALSTOM, Reliance GE HONEYWELL NI、ICS

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Home > Products > Other Brands > BRAKE BCC-1 Braking Control Module

BRAKE BCC-1 Braking Control Module

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Product Details

Material	Other, Global universal model	Condition	Other, Global universal model
Task	Other, Global universal model	Mathematical Model	Other, Global universal model
Signal	Other, Global universal model	Customized	Non-Customized
Structure	Other, Global universal model	Input Voltage	12-24V DC
Operating Temperature	-40°C to +85°C	Maximum Current	5A

Product Description

BRAKE BCC-1

Overview

The BRAKE BCC-1 typically serves as a functional module in industrial automation systems, integrating multiple sensors and measurement technologies. It monitors parameters such as vibration, temperature, and pressure to ensure system safety and reliability, enabling precise brake process management and monitoring.

Functional Features

High-Precision Measurement: Supports high-precision measurement of parameters like vibration, temperature, and pressure, providing reliable data for accurate brake system control.
Rapid Response: With a braking response time of less than 50 milliseconds, it ensures quick and precise braking, effectively addressing emergency situations.
High Flexibility: Supports multiple communication protocols and interfaces for seamless integration with other systems, facilitating adaptation to different industrial automation control systems.
Process Monitoring: Real-time monitoring of parameters such as vibration, temperature, and pressure to promptly detect anomalies in system operation and ensure safe operation.
Data Processing: Capable of data collection and processing, converting measurement data into useful information. It supports storage, analysis, and alarm functions to help users better understand system status.

Technical Parameters

Load Range: 0 to 20,000 pound-force.
Response Time: Less than 50 milliseconds.
Control Mode: Electro-hydraulic control.
Operating Temperature Range: -40°C to +85°C or -40°C to +80°C.
Input Voltage: 12-24V DC.
Output Voltage: 0-10V DC.
Maximum Current: 5A.
Dimensions: 12.5 x 6.5 x 3.5 cm.
Protection Class: IP65.

Working Principle

In the hoist braking system, the BRAKE BCC-1 works with a tachogenerator to control the deceleration of safety braking. When the hoist safety circuit is triggered to disconnect, the brake safety circuit relay contacts disconnect the control valves and hydraulic pumps of the braking system. The BRAKE BCC-1 controls the safety braking deceleration to a set value, unaffected by actual braking conditions (such as different net loads, positions, operating directions, and friction coefficients). During safety braking, the braking force is gradually increased by the BCC-1 until the required deceleration is achieved, while the brake panel also monitors the magnitude of the braking deceleration.

Common Faults and Solutions

Deceleration Failure: May be caused by a faulty brake control board or abnormal tachogenerator.

Check if the brake control board is working properly by inspecting relevant indicator lights and detecting input/output signals. Replace the control board if faulty.
Check the tachogenerator for normal speed measurement, and repair or replace it promptly if issues are found.

Clutch-Brake Failure: May result from wear of mechanical components in the clutch or brake, hydraulic system problems, etc.

Inspect the mechanical components of the clutch and brake for wear, looseness, etc., and replace worn components and tighten them promptly.
Check the hydraulic system's oil pressure and quality to ensure normal operation.

Tachogenerator Failure: May be due to damage to the generator itself or wiring connection issues.

Check the generator's windings for normality, such as short circuits or open circuits, and replace the generator if damaged.
Check wiring connections for firmness, looseness, or open circuits, and repair the wiring promptly if problems are found.

Undervoltage Fault: Typically caused by excessively low power supply voltage or a faulty power module.

Measure the input power voltage with a voltmeter to ensure it is within the 12-24V DC range. If the voltage is too low, check the front-end power supply equipment.
If the power voltage is normal, it may be a fault in the module's internal power circuit. Try replacing the power adapter; if the problem persists, send the module for repair.

Overvoltage Fault: May be caused by abnormally high power supply voltage or failure of the module's overvoltage protection circuit.

Measure the power voltage to check if it exceeds the rated range. If it does, inspect the power voltage regulator.
If the voltage is normal, it may be an issue with the module's overvoltage protection circuit, requiring professional maintenance.

Ground Fault: May be due to poor equipment grounding or damaged circuit insulation.

Check if the equipment is firmly grounded and if the grounding resistance meets the requirements.
Inspect the insulation of the wiring and replace the wiring promptly if damage is found

Company Profile

Guizhou Yuanmiao Automation Equipment Co., Ltd.

Main products: Covering globally renowned brands: Bently Nevada, Triconex, Woodward, Foxboro, Westinghouse, Reliance, Schneider Modicon, ABB, AB (Allen-Bradley), Motorola, GE Fanuc, Yaskawa, Bosch Rexroth Rexroth, ACSO, YOKOGAWA, Rexroth, NI, ICS Triplex, Kollmorgen, Mitsubishi, MOOG, Emerson, B&R B&r, SST, ALSTOM, KUKA EPRO, LAM HIMA dark Horse, HONEYWELL, prosoft, AMAT, SIEMENS, etc. The product categories include: DCS system accessories, robot system spare parts, large servo system spare parts, etc., which are widely used in power, chemical, metallurgy, intelligent manufacturing and other fields.

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Guizhou Yuanmiao Automation Equipment Co., Ltd.: Contact nameyezi
Chat Now; AddressXixiu District, Anshun, Guizhou

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Product Categories

ABB	Bently Nevada	TRICONEX	GE
ICS Triplex	HIMA	MOTOROLA	WOODWARD
HONEYWELL	Foxboro	Schneider Modicon	YOKOGAWA
EPRO	MOOG	Westinghouse	Reliance
Emerson	B&R	ALSTOM	LAM
KONGSBERG	FANUC	National Instruments	Kollmorgen
Other Brands	Rexroth	PROSOFT	Vibro-meter
Allen-Bradley	ZYGO	Praxis	METSO
Basler Electric	A-B	XYCOM	AMAT
TOSHIBA	CCC

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BRAKE BCC-1 Braking Control Module

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