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Help CenterOffshore Modular Fabrication Solution
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Offshore Modular Fabrication Solution is designed for offshore FPSO modular / Semi-submarine platform modular /Shipbuilding pipe spool/piping fabrication. It can process slip-on flange welding and flange butt seam welding. Such fabrication system has been used in Singapore FPSO modular fabrication project.
Highlights：
l realize 80% automated fabrication rate
l matched with pipe spool lean fabrication software management system realize 0.25manhour/DI productivity
l reduce client's fabrication cost
l guarantee client's fabrication quality
l improve client's competitiveness
Technical Description
Production Line Type: |
Fixed in workshop |
Suit for Pipe Diameter: |
2 to 24inch |
Suit for Pipe Material: |
CS/SS/ALS |
Suit for Pipe Wall Thickness: |
2-SCH60 |
Suit for Pipe Length: |
12M |
Cutting & Beveling Speed: |
No more than 5 mins to finish 2 bevels |
Cutting Precision: |
1mm |
Cutting Self Measuring Function |
Included |
Conveying Speed: |
2-20 m/min |
Fitting-up Mode: |
Motorized fitting up |
Welding Type: |
Automatic root pass, fill and cap pass |
Welding Process: |
TIG/MIG/SAW are available in one station |
Management software: |
Pipe Spool Lean Fabrication Software Management System |
Average Productivity: |
0.25manhour/DI |
System Configuration:
Fabrication Procedure |
Machines/stations |
Cutting: |
All-in-one pipe cutting and beveling machine 5-axis flame/ plasma cutting machine Band saw cutting machine |
Beveling: |
All-in-one pipe cutting and beveling machine Pipe end beveling machine |
Conveying: |
Conveying system |
Pipe/fittings storage: |
Pipes rack/ fittings rack |
Pipe hoist: |
Jib crane/ overhead crane |
Fitting-up: |
Multi-function fitting up station Slip-on flange fitting up station |
Welding: |
Automatic pipe welding station Automatic slip-on flange welding station |
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