Power Plant Pipe Spool Fabrication Solution
Power Plant Pipe Spool Fabrication Solution is designed for power plant pipe spool/piping fabrication. Usually power plant pipe have features of heavy wall thickness. The whole system can process heavy wall pipe effectively with good quality. Such system has been successfully used in Saudi Jazan Integrated Gasification Combined Cycle Project.
Highlights:
l realize 80% automated fabrication rate
l matched with pipe spool lean fabrication software management system realize 0.25manhour/DI productivity
l reduce client's fabrication cost
l guarantee client's fabrication quality
l improve client's competitiveness
Technical Description
Production Line Type: |
Fixed in workshop |
Suit for Pipe Diameter: |
2 to 60inch |
Suit for Pipe Material: |
CS/SS/ALS |
Suit for Pipe Wall Thickness: |
2-70mm |
Suit for Pipe Length: |
12M |
Cutting & Beveling Speed: |
No more than 6 mins to finish 2 bevels |
Cutting Precision: |
1mm |
Cutting Self Measuring Function |
Included |
Conveying Speed: |
2-20 m/min |
Fitting-up Mode: |
Motorized fitting up |
Welding Type: |
Automatic root pass, fill and cap pass |
Welding Process: |
TIG/MIG/SAW are available in one station |
Management software: |
Pipe Spool Lean Fabrication Software Management System |
Average Productivity: |
0.25manhour/DI |
System Configuration:
Fabrication Procedure |
Machines/stations |
Cutting: |
5-axis flame/plasma cutting machine/ Band saw cutting machine |
Beveling: |
Pipe end beveling machine |
Conveying: |
Pipe moving machine & Conveying system |
Pipe/fittings storage: |
Pipes rack/ fittings rack |
Pipe hoist: |
Jib crane/Overhead crane |
Fitting-up |
Multi-function fitting up station |
Welding |
Automatic pipe welding station (heavy-duty) |
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