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Main technical parameters and equipment
The furnace type and name |
TQT-10 gas heat treatment furnace |
|
heating source
|
natural gas(lower heating value 8500Kcal/Nm3)
|
temperature(℃) |
800-1200 |
Work size(mm) |
460×1150×600 |
Max speed of heating up (℃/h) |
≥80 |
temperature uniformity(℃) |
≤±10 |
Instrument temperature control precision(℃) |
±1 |
Burner type and quantity |
SIC50,40Kw,2set |
Temperature control |
2zones |
Fuel max air consumption(Nm3/h) |
10 |
Max temperature of preheated air(℃) |
≥120℃ |
Car driving power(Kw) |
4Kw |
|
combustion fan
|
9-19-5A-7.5 |
Car walking speed(m/min) |
≈6-7 |
Furnace door form |
Gate lifting furnace door |
steel structure
Steel structure welded from shape steel, steel plate, lightweight and reliable.
The furnace’s door has a peephole, covering the entire field of vision peephole furnace in all areas, in order to facilitate the operator to understand the situation in the furnace.
Furnace lining
Furnace lining using fiber blanket folded piece (LYGX-289), low thermal conductivity, heat capacity, excellent thermal insulation properties. Lining structure is the whole fiber structure, the lining thickness is 300mm, stainless steel anchors multi-point positioning, structure solid, surface and coated with high temperature curing agent.
The maximum temperature at 1200℃, the furnace side surface temperature ≤45℃, roof surface temperature≤55℃.
The lift door of furnace
Using mechanical lift gate furnace’s door: furnace’s door welded from steel plate and steel frame structure, all-fiber insulation collapse block structure, fixed anchors which located on the door peephole. Enhance the use of electric door complete with mechanical power (preparation of moving), manual control by the central control cabinet, door lift moving speed of about 4-5m / min.
Trolley
trolley is carrying workpiece heating and transport platform,Our furnace trolley by heavy car wheels,actuating device,Enough strength of the steel structure of the frame and refractory insulation materials.
The trolley walk by electric motors+reduction gears+Chain drive form to cooperate to complete.
combustion system
1,centrifugal fan
*centrifugal fan adopt 9-19series,Is a single stage axial single suction type centrifugal fan,Low noise, small flow rate, air pressure as a beginning.
2,Burning pipeline (including air supply, gas supply system
* Chooses the pipeline fittings and valves of reliable performance, safe operation, convenient maintenance,Choose domestic or imported famous brand products. Larger valves equipped with simple rings, for lifting.
. control system
* The control system with manual/automatic control function.
Electric control cabinet
* Burners and ignition controller transformer installed in the control cabinet,there isa switch on the door.Setting mechanical action manual control console furnace before.
1)Control function description
2)The heating zone temperature control
1. Adopt pulse control
2. Gas flow through the air-fuel ratio valve adjusted according to the follow-up mode,Ensure reasonable air-fuel ratio (if eventually adopts double electromagnetic control method, proportional valve is cancelled).
3. Can be set temperature curve,with more curves storage function,Can realize heating, constant temperature control function.
4. If the various points to be measured temperature than set value,System will alarm in time.
2)Gas main pipe pressure
Manager should set the regulator valve,Automatically adjust the gas main pipe pressure,Make its stability within a given range.
Low pressure gas main chain alarm function.
Trolley furnace electric drive and control
Electrical control system including the furnace area within the scope of the electrical control and low voltage power distribution.Furnace area are all made of low voltage (380 v / 220 vac).
1)combustion fan ON/OFF control
2)Pallet, oven door interlock, sealing equipment
3)loading:trolley in-close the furnace door-seal
4)unloading:open the seal-open the furnace door-out of trolley
5)Distribution and control combustion system;
6)Purging procedure:
Open the fan automatically after enter the purging process,At this point do not allow the ignition control system,Purging can meet the ignition conditions after the completion of the implementation of the ignition and into the temperature control.
Cable connection arrangement
*According to the equipment and customer site conditions;
Paint
* Can be designed according to customer requirements;
Supply scope
No. |
Device name |
Quantity |
|
1 |
Furnace boday |
1 |
|
2 |
Trolley |
1 |
|
3 |
Furnace door |
1 |
|
4 |
High speed burner |
2 |
|
5 |
Branch gas pipeline |
1 |
|
6 |
air pipe line |
1 |
|
7 |
Exhaust system and the chimney |
1 |
|
8 |
Electrical instrument control system |
1 |
|
Company profile
HuZhou HuaHong Industrial Furnace is located in the "Yangtze river delta" hinterland, on the south bank of taihu lake, east to Shanghai, hangzhou in the south, is the traffic main artery of the three neighboring provinces. The company around two highways and second level highway. Is in hangzhou railway and a Oriental Rhine said the gold waterway, the traffic is convenient, is an important distribution center for the hangjiahu plain. Company's existing production workshop three, covers an area of 9000 square meters, staff more than 30 people. Company in 2011 is evaluated "huzhou city famous trademark".
Over the years, the company with excellent quality, products in more than a dozen provinces have established an excellent reputation.Ourcompany on the basis of conventional resistance furnace development of renewable and environmentally friendly, intelligent, highly efficient energy-saving electric resistance furnace,We developed together with the several academy schooll and designed complete furnace line group, the drip type multi-purpose furnace production line, mesh belt type resistance furnace production line, heat treatment production line of aluminum and aluminum alloy material and other large and medium-sized equipment Now our company has 18 series, more than one hundred kinds of new type of environmental protection and energy saving electric resistance furnace.
Technology development, the company named as scientific and technologic type small and mid-sized enterprise of zhejiang province in 2010 .
Our company focus on the development in recent years a series of new type, environmental protection, energy saving, large heat treatment equipment, For example, big trolley type resistance furnace, fuel, gas, bogie furnace2.1800 degrees high temperature vacuum sintering furnace, vacuum brazing quenching furnace3.vacuum brazing furnace, and so on.
Technical assurance,our company existing on-the-job engineer 4 people, including three senior titles, the mechanic several people were,Employees show certificates,And Shanghai jiaotong university, zhejiang university, Shanghai university, xi 'an, luoyang by electric furnace of non-ferrous metal processing and design institute, nanjing chemical industry university, hubei university, zhengzhou mechanical design institute, China light metals research and design institute, tianjin university, shandong university to take more than a dozen colleges and universities and research institutions, such as cooperation evacuation model method and technical cooperation,Make the company image and products was improved.
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