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Help Center2015 CE Single Layer PP/PS/PE Plastic Sheet/film Extruder/ Double Layer Sheet Extruder
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HY-670A MONO LAYER PP/PS PLASTIC SHEET PRODUCTION LINE
Samples of Sheet Roll:
I. QUANTITY: ONE SET
II. MAIN PARAMETERS:
Max capacity |
200kg/hr |
Screw dia. |
110mm |
Sheet thickness |
0.3-2.0mm |
Sheet width |
660mm |
calecder roll dia. |
350mm |
Calecder roll adjust distance |
30mm |
L/D |
33:1 |
The effective width of the die head |
800mm |
Roll length |
780mm |
Roll number |
3 |
Motor power |
55kw |
Barrel heating power |
30kw |
Die-head heating power |
10kw |
Screen changer heating power |
5.5kw |
Rolling motor power |
3.7kw |
Winder motor power |
2.2kw |
Water consumption |
20m³/hr |
Machine power |
100kw |
Dimension |
12×2×2.2m |
Weight |
7.0 ton |
III.Configuration and Specification:
-
1. Main Extruder: one
- a. #280 Model Hard Tooth Gearbox: one
The body of the gearbox is made from cast steel. The teeth deal with grinding and peeling eventually, which provides different characteristics of damping, antifriction, low-noise, long using period etc.
Vertical Hard-Teeth Gearbox with high-intensity gear and oil cooler, low noise
- b. The screw
Material: high quality nitrided steel-38CrMoAlA
Nitration depth: 0.4-0.7mm, hardness≥1000HV, fragility is 2 grades.
- c. Barrels
Material: high quality nitrided steel-38CrMoAlA
Nitration depth: 0.4-0.7mm, hardness≥940HV, fragility is 2 grades.
- d. Heating zones: 5 zones
- e. Heaters: The electric heater is made of casting aluminum heater with cooling fan. Every electric heater has a specially designed tunnel for heat radiating
Casting Aluminum Heater with Stainless Steel Cover
Each Heating Zone with Cooling Fan
- f. Main motor power: 90KW, 6-gear, FC; rotary speed: 980r/min
- g. AC motor with an inverter control
Main Motor & Gear Box Connected Directly Not by Belt
- h. Screw diameter: 110mm
- i. L/D: 33:1
-
2. Non-stop Fast Screen Changer With Double-sieve: one set
- a. Its special internal structure provides a excellent seal effect
- b. The parts of Screen Changer consisting the mold are made of alloy steel, which experienced heat treatment strictly.
- c. Control style: complete hydraulic pressure
- d. Pressure adjuster: one
- e. Motor Power: 2.2KW
Non-stop Fast Screen Changer Hydraulic Station for changing the filter
-
3. Die-Head
- a. Material: super heat resistance alloy steel
- b. Structure: T-shaped, Clothes bracket flow channel, polished inner mold surface.
- c. The flows are plated chrome. And the flow surface is polished until it like mirror.
- d. The outlets of the mold can be adjusted with the adjustable screws slightly.
- e. There are 3 heating zones in the mold and 2 heating zones on the connections
- f. The heat means: heating inside by bar heaters
- g. The effective width of the die head: 800mm
4. Calender Roll Stack: one
- h. Structure: the three-rollers calender lay on the round with 45° slantways,
- i. Roll number: 3
- j. Diameter of roll: 450mm
- k. Roll length: 950mm
- l. Wall thickness of the roll: ≥25mm
- m. Roll surface treatment: 14 grade super treatment of mirror polishing.
- n. Media: water
- o. The three rollers are controlled by one motor (6-gear, 3.7kw, FC) with reducer. The rotary speed of the rollers will be adjusted synchronously.
- p. Self-lock style forward and backward movement system of the calender, which is controlled by 3-phase induction Motor(Output: 1HP, 750W)
5. Air Cooling Stand: one
- q. Number of the transmission rollers: 7
- r. Diameter of the rollers: 55mm*7pieces; 110mm*1piece
- s. Roller length: 950mm
- t. Roller surface treatment: plated chrome and half-mirror polishing
6. Trimming Unit: one
Slitting Knife: 2pcs
7. Haul Off Unit: one
- u. Haul off steel roller: one
Diameter of the roller: 180mm
Length of the roller: 950mm
Surface treatment: plated chrome and half-mirror polishing
- v. Haul off rubber roller: one
Diameter of the roller: 180mm
Length of the roller: 950mm
Surface treatment: coated erosion resistance, heat resistance and friction resistance rubber and polished.
- w. Motor: One unit (6-gear, 2.2kw, FC)
- x. AC motor with an inverter
- y. Clamping and open-close means: by screw
8. Single-shaft Winder(One set)
a. Shaft number: one
b. Structure: the rewinding shaft is consisted with three pieces of steel, which could be separated and installed easily
9. Waste Sheet Winder: One set
10. Electronic Control Cabinet: one set
Remarks: The above specification detail is just for your reference. The final machine details will be according to the contract signed.
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