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Help CenterOn-Site Liquid Chlorine Generator With Skid Mounted Design, Plug-Play, and Less Salt Consumption
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As a leading manufacturer based in Tianjin, China, Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. is proud to introduce our On-Site Liquid Chlorine Generator with Skid Mounted Design, Plug-Play, and Less Salt Consumption. This advanced system is engineered to produce high-purity liquid chlorine on-site, eliminating the risks and costs associated with transporting and storing hazardous chemicals. With its compact skid-mounted configuration, plug-and-play functionality, and exceptional salt efficiency, it offers a safe, economical, and environmentally friendly solution for water disinfection, industrial bleaching, and municipal sanitation. Whether you need a reliable chlorine supply for a swimming pool, a wastewater treatment plant, or a large-scale industrial process, our generator delivers consistent performance with minimal maintenance.
Key Features & Technical Specifications
Skid Mounted, Plug-Play Design: The entire unit is pre-assembled on a reinforced steel skid, integrating the electrolyzer, power supply, control panel, brine system, and safety devices. Arriving as a single module, it requires only connection to water, salt, and power to start producing chlorine immediately — no complex on-site assembly needed.
Low Salt Consumption Technology: Our proprietary electrolysis process achieves a salt consumption rate of ≤3.0 kg per kg of chlorine produced, significantly lower than traditional generators (typically 3.5–4.5 kg/kg). This reduces operating costs and minimizes brine waste disposal.
High Efficiency Electrode: The titanium electrodes coated with mixed metal oxide (MMO) ensure long service life (over 10 years) and stable chlorine output. The optimized electrode gap maximizes current efficiency, reaching up to 90%.
Automatic Control & Monitoring: Equipped with a PLC-based touch screen controller, the system automatically adjusts current, voltage, brine flow, and temperature to maintain optimal production. Remote monitoring and alarm functions are available for unattended operation.
Safety Features: Built-in gas pressure relief, over-temperature protection, low water flow alarm, and hydrogen gas detection ensure safe operation. The sealed electrolytic cell prevents chlorine leakage.
Wide Capacity Range: Available in production capacities from 0.5 kg/h to 50 kg/h (customizable for larger scales). Multiple units can be paralleled for higher demand.
Minimal Maintenance: The self-cleaning electrode design and automatic de-scaling function reduce manual cleaning frequency. Routine maintenance is limited to periodic salt replenishment and electrode inspection.
| Parameter | Typical Value | Remarks |
|---|---|---|
| Chlorine Production Rate | 1 – 100 kg/h | Customizable |
| Salt Consumption | ≤2.0 kg/kg Cl₂ | At standard conditions |
| DC Power Consumption | ≤2.5 kWh/kg Cl₂ | Including rectifier loss |
| Operating Voltage | AC 380V ±10%, 50Hz (3-phase) | Other voltages available |
| Brine Concentration | 2.5% – 3.5% | Automatic adjustment |
| Chlorine Purity | ≥99.5% (gas phase) | Suitable for disinfection |
| Skid Dimensions (L×W×H) | 2000×1500×1800 mm (typical) | Varies by capacity |
Customer Benefits
Cost Savings: Lower salt consumption directly reduces raw material costs. On-site generation eliminates chlorine transportation, storage, and safety compliance fees.
Operational Simplicity: The plug-and-play design reduces installation time to just one day. No specialized technicians are required for startup.
Environmental Compliance: By producing chlorine only when needed, you avoid the risk of chemical spills and reduce your carbon footprint associated with logistics.
Reliable Supply: No more dependence on external chlorine suppliers or price fluctuations. Your facility always has a steady, on-demand chlorine source.
Safety First: The system operates at low pressure and includes multiple fail-safe mechanisms. The skid-mounted enclosure protects components from weather and vandalism.
Trust & Reliability from ZLN Technology
With over a decade of experience in water treatment and electrochemical systems, Tianjin ZhuoLiNeng Technology Co., Ltd. has supplied on-site chlorine generators to clients across North America, South America, Europe, Southeast Asia, Africa, the Middle East, and Oceania. Our factory in Tianjin, one of China’s largest port cities, ensures efficient global shipping and fast delivery. Every unit undergoes rigorous quality testing before shipment, including a 48-hour continuous run test. We provide comprehensive technical documentation, training, and a one-year warranty. Our team of engineers is available 24/7 for remote support and on-site commissioning. Whether you are a municipal water utility, a chemical plant, or a hospitality facility, our skid-mounted liquid chlorine generator offers a reliable, cost-effective, and safe solution tailored to your needs. Contact us today to discuss your specific requirements and request a customized quotation.
Frequently Asked Questions (FAQ)
Q: What is the typical installation time for this skid-mounted chlorine generator?
A: The unit is designed for plug-and-play installation. After placing the skid on a level concrete pad, connecting the water supply, brine tank, and power, the system can be operational within 4–6 hours. No special foundation or complex piping is needed.Q: How much salt does the generator consume compared to traditional models?
A: Our generator consumes ≤3.0 kg of salt per kg of chlorine produced, which is about 15–30% less than conventional electrolytic generators. This translates to significant annual savings, especially for high-demand facilities.Q: Can the system handle variations in water quality or temperature?
A: Yes, the PLC controller automatically adjusts electrolysis parameters to compensate for fluctuations in brine conductivity, water temperature (5–40°C), and flow rate. The system maintains stable chlorine output within ±2% of the setpoint.Q: What safety measures are included to prevent chlorine leaks?
A: The electrolytic cell is sealed and operates under slight negative pressure. A hydrogen gas sensor, chlorine detector, and emergency shutdown valve are integrated. In case of abnormal conditions, the system automatically stops and triggers an alarm. The skid is also equipped with a ventilation fan.Q: How often does the electrode need to be replaced?
A: With proper maintenance (periodic acid cleaning to remove scale), the MMO-coated titanium electrodes typically last 8–10 years. Replacement is simple and can be done on-site without removing the entire skid.Q: Can the generator be used for both gas chlorine and liquid chlorine production?
A: This model produces chlorine gas, which can be directly injected into water for disinfection, or can be compressed and liquefied using an optional chiller unit. The standard output is gaseous chlorine at a purity of ≥99.5%.Q: What is the warranty and after-sales support?
A: We offer a standard 12-month warranty from the date of shipment. Technical support is available via phone, email, or video call. For international clients, we can arrange on-site commissioning and training at an additional cost.Q: Do you provide custom capacities for very large or very small applications?
A: Absolutely. Our design allows for capacities from 0.5 kg/h up to 100 kg/h per unit. For larger demands, we can design multiple units in parallel or a custom-engineered skid system. Please contact our sales team with your specific requirements.
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