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Help CenterFully Automatic Control and Skid Mounted Design Caustic Soda Flake 99% Purity for Consistent Quality
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Welcome to Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. – a professional manufacturer of high-purity caustic soda flakes with over a decade of production experience. Our Fully Automatic Control and Skid Mounted Design Caustic Soda Flake 99% Purity is engineered to deliver consistent quality and operational efficiency for industrial users worldwide. By integrating advanced automation with a compact skid-mounted system, we ensure batch-to-batch uniformity, reduced labor costs, and easy installation in various processing environments. Whether you need a reliable supply for water treatment, chemical synthesis, or pulp and paper manufacturing, this product offers the precision and purity your operations demand.
Key Features and Technical Specifications
Fully Automatic Control: PLC-based control system monitors and adjusts production parameters in real time, ensuring precise temperature, concentration, and flake size.
Skid Mounted Design: Pre-assembled on a robust steel skid, the unit is compact, easy to transport, and quick to install – ideal for both new plants and retrofitting existing facilities.
99% Purity Guarantee: Each batch is tested with advanced analytical instruments to maintain a minimum purity of 99% (NaOH content), with low impurities like NaCl, Na2CO3, and Fe2O3.
Consistent Quality: Closed-loop automation minimizes human error, delivering uniform flake dimensions and composition across all production runs.
Energy Efficient: Optimized heat recovery system reduces energy consumption by up to 15% compared to traditional batch processes.
Low Maintenance: Corrosion-resistant materials (316L stainless steel for wetted parts) and self-diagnostic features reduce downtime and maintenance costs.
Customizable Output: Available in multiple production capacities from 1 ton/day to 50 tons/day; flake sizes can be adjusted per customer request.
Technical Parameters (Typical Values)
| Parameter | Specification |
|---|---|
| NaOH Content | ≥ 99% |
| Na2CO3 | ≤ 0.5% |
| NaCl | ≤ 0.03% |
| Fe2O3 | ≤ 0.005% |
| Flake Size | 0.5–3 mm (adjustable) |
| Packaging | 25kg PP woven bag, 50kg bag, 1000kg jumbo bag, or custom |
Benefits for Your Business
Reduce manual labor and human error with fully automatic operation – one operator can manage multiple units.
Minimize installation time and civil works thanks to the skid-mounted design – simply connect utilities and start production.
Achieve end-product consistency that meets strict international specifications, improving customer satisfaction and reducing waste.
Lower total cost of ownership through energy savings, fewer maintenance interventions, and longer equipment lifespan.
Flexible scalability: start with a single skid and expand as your demand grows, without major redesign.
Why Choose ZLN as Your Caustic Soda Partner?
Tianjin ZhuoLiNeng Technology Co., Ltd. is a dedicated manufacturer with a strong presence in global markets including North America, South America, Europe, Southeast Asia, Africa, and Oceania. Our factory is located in Tianjin, China – a major port city that ensures efficient logistics and fast delivery. We have supplied fully automatic caustic soda flake systems to over 50 industrial clients, with many returning for repeat orders due to the reliability and consistency of our equipment. Our team offers comprehensive after-sales support, including remote troubleshooting, spare parts supply, and on-site commissioning assistance. When you choose ZLN, you choose a partner committed to your production excellence. Contact us today for a quotation or technical consultation – we are ready to tailor a solution for your specific needs.
Frequently Asked Questions (FAQ)
1. What is the minimum order quantity for this product?
MOQ is 1 set for the skid-mounted system, but we can also supply trial units for small-scale testing. Customized packaging of flakes also has flexible MOQ – please contact our sales team.
2. How long does the equipment take to install?
Thanks to the skid-mounted design, installation typically takes 2–3 days for a standard unit, including connection to power, water, and steam lines. No major civil works required.
3. Can the flake size be adjusted to my specific requirement?
Yes, the flake size is adjustable between 0.5 mm and 3 mm. We can produce flakes with a targeted size distribution for your application, such as faster dissolution for water treatment or larger flakes for handling convenience.
4. Is the purity guaranteed at 99% for every batch?
Yes, we perform in-process and final quality control using titration and ICP analysis. Each batch is certified with a Certificate of Analysis (COA) showing actual purity and impurity levels.
5. What power supply and utility requirements are needed?
Standard voltage options: 380V/50Hz, 440V/60Hz, or custom. Steam pressure: 8–12 bar. Cooling water: 20–30°C. Detailed specifications are provided in the project proposal.
6. Do you provide spare parts list and maintenance training?
Absolutely. We supply a complete spare parts list with recommended inventory. On-site training and remote video support are included for your operators.
7. How do you ship the equipment to international destinations?
The skid-mounted unit is packed in a 20ft or 40ft container, depending on capacity. We ship from Tianjin port, China, with full documentation (bill of lading, packing list, insurance if required).
8. What is your typical lead time?
Standard lead time is 30–45 days after order confirmation. For rush orders, we can expedite to 20–25 days with an additional charge.
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