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Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd, a professional manufacturer based in Tianjin, China, proudly introduces our Hydrochloric Acid Production Line with Fully Automatic Control and Less Salt & Electricity Consumption. This advanced system is designed to deliver high-purity hydrochloric acid (HCl) while significantly reducing operational costs. With years of experience in chemical engineering, ZLN offers a reliable solution that combines automation, energy efficiency, and environmental friendliness, making it an ideal choice for industries ranging from chemical processing to metallurgy.
Our production line integrates cutting-edge technology to minimize salt and electricity consumption, which directly lowers your production expenses. The fully automatic control system ensures consistent product quality, reduces manual labor, and enhances safety. Whether you need a small-scale plant or a large industrial setup, ZLN provides customizable solutions tailored to your specific requirements.
Key Features & Technical Specifications
Fully Automatic PLC Control – Real-time monitoring and adjustment of parameters such as temperature, pressure, and flow rate, ensuring stable operation and high product purity.
Low Salt Consumption – Optimized reaction process reduces salt usage by up to 20% compared to conventional designs, lowering raw material costs.
Low Electricity Consumption – Energy-efficient pumps, heaters, and control systems cut power usage by 15-30%, contributing to lower operational expenses.
Corrosion-Resistant Construction – All wetted parts are made of high-grade materials such as PP, PVC, FRP, or titanium, ensuring long service life even in harsh acidic environments.
Compact Design – Space-saving layout reduces footprint and installation costs.
Easy Maintenance – Modular structure allows quick access to key components, simplifying routine checks and repairs.
Environmental Compliance – Closed-loop system minimizes emissions and waste, meeting international environmental standards.
Customizable Capacity – Available in standard capacities from 10 tons/day to 100 tons/day, with custom designs available upon request.
| Parameter | Specification |
|---|---|
| Product Purity | 31% – 36% HCl (adjustable) |
| Salt Consumption Reduction | Up to 20% vs conventional lines |
| Electricity Consumption Reduction | 15% – 30% vs conventional lines |
| Control System | PLC + HMI touch screen |
| Operating Temperature | 80°C – 110°C (adjustable) |
| Operating Pressure | Atmospheric or slight negative pressure |
| Material of Construction | PP, PVC, FRP, titanium (optional) |
Benefits to Your Business
Cost Savings – Lower salt and electricity consumption directly reduce your production cost per ton of HCl.
Consistent Quality – Automatic control eliminates human error, ensuring stable product concentration and purity.
Increased Safety – Remote monitoring and automatic shutdown in case of abnormal conditions protect operators and equipment.
Scalability – Modular design allows easy expansion when production demands grow.
Quick Return on Investment – Energy savings alone can pay back the initial investment within 1-2 years, depending on local electricity prices.
At ZLN Technology, we are committed to delivering top-quality equipment backed by strong technical support. Our factory in Tianjin covers a comprehensive production area, and we serve clients across North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and many other regions. With years of export experience, we understand the diverse needs of global customers and provide reliable after-sales service, including installation guidance, commissioning, and training.
We invite you to contact us for a customized quotation or technical discussion. Let ZLN be your partner in efficient hydrochloric acid production. Our team is ready to help you reduce costs and improve productivity.
Frequently Asked Questions (FAQ)
Q1: What is the typical purity of hydrochloric acid produced by this line?
A: The system can produce HCl with concentrations ranging from 31% to 36%, adjustable according to your process requirements. Higher purity can be achieved with optional purification modules.
Q2: How much salt and electricity can I save compared to traditional production lines?
A: Our design reduces salt consumption by up to 20% and electricity consumption by 15-30%. Actual savings depend on specific operating conditions and raw material quality.
Q3: Is the control system easy to operate?
A: Yes, the PLC-based system features a user-friendly touch screen HMI. Operators can easily monitor and adjust parameters. We also provide training during commissioning.
Q4: What materials are used for the equipment to resist corrosion?
A: We use high-quality corrosion-resistant materials such as PP, PVC, FRP, and optionally titanium for critical parts. The choice depends on the acid concentration and temperature.
Q5: Can the production line be customized for a specific capacity?
A: Absolutely. We offer standard capacities from 10 to 100 tons/day, and we can design custom configurations to meet your exact production needs. Please provide your requirements.
Q6: What is the lead time and shipping port?
A: Lead time typically ranges from 30 to 60 days, depending on the scale and customization. All shipments are from Tianjin Port, China. We can arrange sea freight, air freight, or door-to-door delivery.
Q7: Do you provide installation and after-sales support?
A: Yes, we offer on-site installation guidance, commissioning, and operator training. Remote technical support is also available via video call. Spare parts can be supplied quickly.
Q8: Is the system environmentally friendly?
A: The closed-loop design minimizes emissions and waste. The process is compliant with international environmental standards. Optional scrubbers can be added for even stricter requirements.
Contact Tianjin ZLN Technology today to discuss your hydrochloric acid production needs. We look forward to building a long-term partnership with you.
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