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Help CenterSkid Mounted Design Plug-Play Caustic Soda Flake Production Line With 99% Purity and 25kg Bag Packaging
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As a leading manufacturer from Tianjin, China, Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. proudly presents our Skid Mounted Design Plug-Play Caustic Soda Flake Production Line with guaranteed 99% purity and convenient 25kg bag packaging. This integrated solution is engineered to deliver high-efficiency caustic soda flake manufacturing with minimal on-site installation work, making it an ideal choice for medium-scale production in industries such as chemical processing, water treatment, soap making, and textile manufacturing. Our skid-mounted design ensures that all key components – from reaction vessels to drying and packaging units – are pre-assembled on a single structural frame, significantly reducing installation time and cost.
The production line is designed for plug-and-play operation: simply connect utilities (power, water, steam) and start production. It features advanced PLC control for precise temperature, concentration, and flow management, ensuring consistent 99% purity flake output. The system is built with corrosion-resistant materials (stainless steel for wetted parts) to withstand the harsh alkaline environment. Below are the key technical specifications:
| Parameter | Specification |
| Product Purity | ≥ 99% NaOH flakes |
| Capacity | Customizable (standard: 1-5 ton/day, up to 10 ton/day) |
| Power Consumption | ~80-120 kWh per ton (depending on capacity) |
| Operating Temperature | 100-150°C (evaporation stage) |
| Control System | PLC + HMI touch screen, manual/auto modes |
| Skid Dimensions | Customizable, typical footprint: 12m x 6m x 4m |
| Packaging | Automatic 25kg bag filling & sealing |
| Material of Construction | 316L Stainless Steel (contact parts) / Carbon Steel (frame) |
Key Features & Benefits
True Plug-and-Play: Pre-assembled on a heavy-duty skid, all piping, wiring, and instrumentation are factory-tested – just connect to your site utilities and start operation within days.
High Purity Guarantee: Advanced evaporation and crystallization technology ensures a consistent 99% NaOH flake content, meeting industrial-grade standards.
Space-Saving Footprint: The compact skid-mounted design reduces floor space requirement by up to 40% compared to traditional plants, ideal for limited-area facilities.
Energy Efficient: Multi-effect evaporator system recovers heat, lowering steam consumption per ton of product.
User-Friendly Operation: PLC with touch screen simplifies monitoring and adjustment; automatic alarm and shutdown for safe operation.
Durable Construction: Wetted parts are made of 316L stainless steel to resist caustic corrosion, extending service life.
Integrated Packaging: Automatic bagging machine with weighing system ensures accurate 25kg bags, ready for storage or shipment.
Customizable Options: Capacity, voltage, control language, and packaging type (e.g., jumbo bag) are available upon request.
Why Choose ZLN Technology?
Tianjin ZLN Technology Co., Ltd. has been serving global clients for over a decade, exporting chemical production equipment to North America, South America, Europe, Africa, Oceania, and Southeast Asia. Our skid-mounted caustic soda flake line has been successfully deployed in more than 30 countries. We provide comprehensive after-sales support including remote commissioning, spare parts supply, and technical training. All shipments are made from Tianjin Port, ensuring efficient logistics. With a dedicated engineering team, we can tailor the line to your specific raw material and capacity requirements. Contact us today for a detailed quotation and process flow diagram.
Frequently Asked Questions
Q1: What raw materials are required for this production line?
A1: The line is designed to process liquid caustic soda (NaOH solution, typically 30-50% concentration) as feedstock. It can also be adapted for solid caustic soda dissolution if needed – please consult our engineers.
Q2: What is the typical lead time for delivery?
A2: Standard lead time is 45-60 days after receiving the deposit, depending on capacity and customization. We can provide a confirmed schedule after order confirmation.
Q3: Do you provide installation supervision or training?
A3: Yes, we offer remote or on-site commissioning guidance. For overseas projects, we can send our engineers to supervise installation and train your operators (travel expenses apply).
Q4: Can the line produce different purity grades?
A4: The standard design targets 99% purity. If you need lower purity (e.g., 96-98%), it is possible by adjusting process parameters, but we recommend keeping 99% for optimal performance.
Q5: What is the power requirement for the skid system?
A5: Typically 380V/50Hz three-phase, but we can customize for 440V/60Hz or other voltages. Please specify your local power supply.
Q6: How long does the equipment last before major maintenance?
A6: With proper operation and regular maintenance, the main equipment (evaporator, flaker, packaging) can last 10-15 years. Stainless steel parts resist corrosion, reducing replacement frequency.
Q7: Can I get a sample of the flakes produced?
A7: Yes, we can provide a small sample of 99% caustic soda flakes from our demo line for quality evaluation. Please contact us to arrange.
Q8: What certifications does your company hold?
A8: Our factory operates under strict quality management system. Certifications are available upon request; please inquire for specific compliance documents.
Invest in the ZLN skid-mounted caustic soda flake production line – a reliable, efficient, and space-saving solution that delivers consistent 99% purity with plug-and-play convenience. Get in touch with our sales team for a customized proposal and technical datasheet.
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