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Welcome to Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. – your trusted partner in industrial chemical generation. Our Fully Automatic Hydrochloric Acid Generator with Less Salt and Electricity Consumption represents a breakthrough in on-site HCl production. Designed for manufacturers who demand efficiency, reliability, and cost savings, this system delivers high-purity hydrochloric acid while significantly reducing raw material (salt) and energy consumption. As a professional manufacturer based in Tianjin, China, we serve clients across the globe, from North America to Southeast Asia, with proven solutions that optimize your production process.
This generator is engineered to produce hydrochloric acid continuously and automatically, eliminating the need for manual monitoring and reducing labor costs. With advanced PLC control and intelligent algorithms, it adjusts the reaction parameters in real time to maintain optimal conversion efficiency. The result? Less salt waste, lower electricity bills, and a consistent acid output that meets your exact specifications. Whether you need acid for water treatment, metal pickling, or chemical synthesis, this machine is built to perform.
Key Features and Benefits:
Fully Automatic Operation: PLC + HMI touch screen control, one-button start, automatic shutdown, and fault alarm. No need for 24/7 manual supervision.
Low Salt Consumption: Advanced reaction chamber design and optimized brine flow ensure that salt utilization rate exceeds 98%, reducing raw material cost by up to 15% compared to conventional generators.
Energy Saving: Efficient electrolysis and heat recovery system lower electricity consumption to ≤0.8 kWh per kg of HCl produced. This translates to significant savings on your utility bills.
High Purity Acid: The output acid concentration can be adjusted between 20% and 31%, with minimal impurities. Suitable for demanding industrial applications.
Durable Construction: All wetted parts are made of SS316L or PVC lined, ensuring excellent corrosion resistance and long service life.
Compact & Modular Design: The system occupies a small footprint and can be easily integrated into existing production lines. Customizable capacity from 50 kg/h to 500 kg/h.
Safe & Environmentally Friendly: Built-in gas scrubber and leak detection sensors ensure zero harmful emissions. Complies with international safety standards.
Technical Specifications (Typical Model ZLN-HCL-200):
| Parameter | Value |
|---|---|
| Production Capacity | 200 kg/h (adjustable) |
| Salt Consumption | ≤ 2.0 kg per kg HCl |
| Electricity Consumption | ≤ 2.5 kWh per kg HCl |
| Output Acid Concentration | 20% – 31% (adjustable) |
| Control System | PLC + HMI, remote monitoring optional |
| Power Supply | 380V / 50Hz (customizable) |
| Cooling Water Consumption | ≤ 5 m³/h |
Why Choose ZLN?
As a leading manufacturer in Tianjin, China, we have years of experience in designing and producing chemical generation equipment. Our products are exported to over 20 countries and regions, including North America, South America, Eastern Europe, Southeast Asia, Africa, and Oceania. We provide comprehensive after-sales support, including installation guidance, commissioning, and spare parts supply. Our team of engineers is always ready to customize the system to your specific requirements. With a strong focus on R&D, we continuously improve our technology to help you achieve lower operating costs and higher productivity.
Frequently Asked Questions (FAQ):
Q: What raw materials are required for this generator?
A: The system primarily uses industrial salt (NaCl) and water. It also requires electricity to power the electrolysis process. No additional chemicals are needed.Q: How does the generator achieve lower salt and electricity consumption?
A: Through optimized reaction chamber geometry, precise electrolyte flow control, and an intelligent PLC algorithm that maintains the ideal operating conditions. This maximizes conversion efficiency and minimizes waste.Q: Can the acid concentration be adjusted during operation?
A: Yes, the concentration can be adjusted from 20% to 31% by modifying the flow rate and electrolysis parameters. The HMI interface allows easy setting changes.Q: What is the typical lifespan of the equipment?
A: With proper maintenance, the main components can last over 10 years. The corrosion-resistant materials (SS316L, PVC) ensure durability even in harsh environments.Q: Do you provide installation and training services?
A: Yes, we offer on-site installation guidance and operator training. Remote support via video call is also available. Detailed manuals and videos are provided with the machine.Q: Is the generator safe to operate?
A: Absolutely. The system includes multiple safety features: automatic shutdown on abnormal temperature/pressure, leak detection, emergency stop button, and a gas scrubber to neutralize any emissions. It is designed to meet international safety standards.Q: Can I get a customized capacity for my plant?
A: Yes, we offer custom solutions from 50 kg/h to 500 kg/h or more. Please contact our sales team with your specific requirements.Q: What is the lead time and shipping port?
A: Standard lead time is 30-45 days after order confirmation. All equipment is shipped from Tianjin Port, China. We can arrange sea freight, air freight, or express delivery.
Ready to reduce your operating costs and improve your acid production efficiency? Contact Tianjin ZLN Technology today for a quotation or technical consultation. Our team is happy to provide a tailored solution that fits your needs.
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