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Help CenterIndustrial Evaporator for Incinerator Fly Ash, 2000L Capacity, Semi-Auto Operation, CE Compliant
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Qingdao Conqinphi Environmental Technology Group Co., Ltd., a professional manufacturer established in 2015 with a factory area of 10,000-30,000 square meters and over 200 employees, presents our Industrial Evaporator for Incinerator Fly Ash with a 2000L capacity and semi-automatic operation. This advanced evaporator is designed to effectively treat hazardous fly ash from incineration processes, reducing volume and stabilizing contaminants. Backed by multiple certifications including CE, ISO9001, and ISO14000, our equipment offers reliable performance, energy efficiency, and compliance with international standards. With an annual export value exceeding US$10 million and shipments to markets across North America, Europe, Asia, and Oceania, we are your trusted partner in environmental solutions.
Key Features & Technical Specifications
- Large Capacity: 2000L working volume, ideal for continuous or batch treatment of incinerator fly ash.
- Semi-Automatic Operation: User-friendly PLC control with touch screen interface, reducing manual intervention and ensuring consistent process quality.
- High Corrosion Resistance: Constructed from stainless steel 316L, suitable for aggressive chemical environments typical of fly ash.
- Energy Efficient Design: Optional mechanical vapor recompression (MVR) technology reduces energy consumption by up to 60% compared to traditional evaporators.
- Compact Footprint: Space-saving design for easy integration into existing incineration plants.
- Multi-Layer Safety System: Includes over-temperature protection, pressure relief valves, and emergency shutdown for safe operation.
- Customizable Options: Heating method (steam or electric), control system upgrades, and additional filtration modules available upon request.
| Parameter | Specification |
|---|---|
| Effective Volume | 2000 L |
| Evaporation Rate | Up to 500 L/h (depending on material) |
| Operating Temperature | 80°C – 120°C (adjustable) |
| Power Consumption | 15 – 30 kW (depending on heating method) |
| Material of Construction | SS316L (standard), SS304 (optional) |
| Control System | PLC + HMI Touch Screen |
| Certification | CE, ISO9001, ISO14000, OHSAS18001 |
Detailed Product Advantages
Our Industrial Evaporator is specifically engineered to handle the challenging characteristics of incinerator fly ash, which often contains heavy metals, chlorides, and other hazardous compounds. The forced circulation design ensures uniform heat transfer and prevents scaling, extending equipment life and reducing maintenance downtime. The semi-automatic operation allows operators to monitor and adjust parameters such as temperature, pressure, and feed rate via a clear touch screen interface, minimizing human error and improving process repeatability.
Compared to traditional evaporation systems, our unit offers up to 40% faster evaporation rates due to optimized heat exchanger geometry. The integrated cleaning-in-place (CIP) system (optional) simplifies maintenance between batches. For clients requiring zero liquid discharge (ZLD), this evaporator can be paired with a crystallizer or dryer to achieve complete solid recovery. All electrical components are rated for industrial environments, and the system is pre-wired and tested before shipment.
We understand that each incineration plant has unique waste characteristics and site constraints. That's why we offer customization options including: different heating media (steam, thermal oil, or electric), explosion-proof configurations for volatile ash, and remote monitoring capabilities via SCADA integration. Our engineering team works closely with clients to ensure the evaporator fits seamlessly into existing processes.
Why Choose Qingdao Conqinphi?
With a factory spanning over 10,000 square meters and a dedicated workforce of 200+ skilled professionals, we have the capacity to produce high-quality evaporators in volume while maintaining strict quality control. Our products are exported to more than 30 countries, including markets in North America, Europe, South America, and Southeast Asia, with an annual export value between US$10 million and US$50 million. We hold certifications such as CE, ISO9001, ISO14000, OHSAS18001, and SA8000, reflecting our commitment to quality, environmental responsibility, and social accountability.
Our after-sales support includes 12-month warranty, free spare parts kit, and 24/7 technical consultation. We also provide on-site installation supervision and training for your team (optional). By choosing our Industrial Evaporator for Incinerator Fly Ash, you are investing in a reliable, compliant, and efficient solution that will help you meet regulatory requirements and reduce operating costs. Contact us today for a customized quotation or to discuss your specific application needs.
Frequently Asked Questions (FAQ)
Q1: What type of fly ash can this evaporator handle?
A: This evaporator is designed for incinerator fly ash from municipal solid waste, hazardous waste, and biomass incineration. It can handle ash with high chloride content, heavy metals, and varying moisture levels. We recommend sending a sample for a pilot test to confirm compatibility.
Q2: Is the evaporator fully automatic or manual?
A: It is semi-automatic, meaning the PLC controls the main process parameters, but operators are required to load/unload material and monitor the system. Full automation (including automatic feeding and discharge) is available as an upgrade.
Q3: What certifications does this product have?
A: The unit is CE compliant and manufactured under ISO9001, ISO14000, and OHSAS18001 certified facilities. Additional certifications like ATEX or CSA can be added upon request, depending on the destination market.
Q4: How much energy does it consume?
A: Typical power consumption is 15-30 kW, depending on the heating method and evaporation rate. If you choose the MVR option, energy consumption can be reduced by up to 60% compared to traditional steam heating.
Q5: What is the delivery time?
A: Standard delivery time is 30-45 days after receipt of deposit. Customized units may take 60-90 days. We ship from Qingdao Port, China, and can arrange door-to-door delivery for most destinations.
Q6: How do you handle after-sales service?
A: We provide a 12-month warranty, free spare parts for the first year, and lifetime technical support. Our team is available via phone, email, or video call. On-site commissioning and training can be arranged at an additional cost.
Q7: Can this evaporator be integrated with a ZLD system?
A: Yes, it can be used as a pre-concentration stage before a crystallizer or as part of a complete ZLD train. We can design a tailored system based on your volume and solid content requirements.
Q8: What is the minimum order quantity?
A: We accept single unit orders for standard models. Customized orders may require a minimum of 1 unit as well. For large projects, volume discounts are available.
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