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Help CenterBrine Evaporation and Crystallization System 500 Kg/h Capacity 304 SS Heat Exchanger Automatic Operation
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As a leading manufacturer based in Qingdao, China, with over 8 years of experience in environmental technology, Qingdao Conqinphi Environmental Technology Group Co., Ltd. is proud to introduce our Brine Evaporation and Crystallization System with a capacity of 500 kg/h. This system is engineered to efficiently treat high-salinity wastewater, recovering valuable crystallized solids and clean water. Featuring a 304 stainless steel heat exchanger and fully automatic operation, it offers a reliable, energy-saving solution for industries requiring brine management. Our factory spans 10,000–30,000 square meters and employs over 200 skilled professionals, ensuring rigorous quality control and innovative design.
The system is designed to handle brine concentrations up to saturation, using advanced evaporation and crystallization technology. The automatic control system minimizes manual intervention, reducing labor costs and human error. Whether you are in chemical, pharmaceutical, food processing, or wastewater treatment sectors, this system provides a sustainable closed-loop solution.
Key Features & Technical Specifications
- High Capacity: Processes up to 500 kg of brine per hour, suitable for medium to large operations.
- 304 SS Heat Exchanger: Corrosion-resistant, durable, and easy to clean; suitable for chloride-containing brines.
- Fully Automatic Operation: Touch-screen PLC control with real-time monitoring of temperature, pressure, and flow rates.
- Energy Efficient: Mechanical vapor recompression (MVR) or multiple-effect evaporation options available to reduce steam consumption.
- Compact Design: Footprint optimized for easy integration into existing facilities.
- Crystallization Module: Integrated crystallizer with forced circulation to produce uniform crystals.
- Low Maintenance: Self-cleaning features and robust construction reduce downtime.
- Customizable: We offer tailored solutions for different brine compositions and desired output.
| Parameter | Value |
|---|---|
| Evaporation Capacity | 500 kg/h (water removal) |
| Heat Exchanger Material | 304 Stainless Steel |
| Maximum Operating Temperature | 120°C (depends on brine) |
| Control Type | PLC + HMI (Siemens or equivalent) |
| Power Consumption | ~80–120 kW (depending on configuration) |
| Dimensions (L×W×H) | 4.5m × 2.2m × 3.5m (approx.) |
| Operating Pressure | Atmospheric / Vacuum (optional) |
The system's automatic operation significantly reduces the need for constant supervision. Alarms and safety interlocks protect against overpressure and overheating. The 304 SS heat exchanger ensures long service life even when handling brines with moderate chloride levels. For highly corrosive brines, optional 316L or duplex stainless steel is available.
Advantages for Your Business
- Zero Liquid Discharge (ZLD) Capability: Achieve complete recovery of water and salts, meeting stringent environmental regulations.
- Reduced Operating Costs: Automatic controls optimize energy usage; heat recovery options further lower expenses.
- High Purity Output: Crystals produced are of consistent size and purity, suitable for reuse or sale.
- Scalable Design: Modular construction allows future capacity expansion with minimal modification.
- Global Compliance: Our factory adheres to ISO9001, ISO14000, and other management systems, ensuring product reliability.
Trust & Reliability
Qingdao Conqinphi Environmental Technology Group Co., Ltd. has been a trusted manufacturer since 2015, with an annual export value exceeding US$10 million. We have delivered systems to markets across North America, Europe, Southeast Asia, and the Middle East. Our 200+ employees include a dedicated R&D team that continuously improves our evaporation and crystallization technology. We offer comprehensive after-sales support, including installation guidance, commissioning, and spare parts supply. Contact us today to discuss your specific brine treatment needs and receive a customized proposal.
Frequently Asked Questions (FAQ)
Q1: What types of brine can this system handle?
A: It is designed for industrial brine solutions, such as reverse osmosis concentrate, produced water, and saline wastewater from chemical processes. It can handle brine with total dissolved solids (TDS) up to saturation levels (over 300,000 ppm).
Q2: Is the 304 stainless steel suitable for high-chloride brines?
A: 304 SS offers good corrosion resistance for moderate chloride environments (up to ~1000 ppm Cl⁻). For higher chloride concentrations, we recommend upgrading to 316L or duplex stainless steel, which is available as an option.
Q3: How automatic is the operation? Do I need a full-time operator?
A: The system is fully automatic with PLC control. It can run unattended for long periods, but we recommend periodic monitoring (e.g., daily checks). The HMI provides real-time data and alerts for any anomalies.
Q4: What is the energy consumption per kilogram of water removed?
A: With our MVR (Mechanical Vapor Recompression) configuration, energy consumption is typically 20–40 kWh per ton of water evaporated, depending on brine composition and operating conditions. Multiple-effect evaporation is also available.
Q5: Can I get a smaller or larger capacity system?
A: Yes, we offer customized solutions from 100 kg/h to several tons per hour. The 500 kg/h model is a standard size, but we can adjust the design to match your flow rate.
Q6: What is the typical delivery time?
A: Standard delivery time for this system is approximately 8–12 weeks after order confirmation, depending on customization level. We also provide expedited schedules for urgent projects.
Q7: Do you provide installation and training?
A: Yes, our service package includes on-site installation guidance, commissioning, and operator training. Remote support is also available via video conference.
Q8: What certifications does the equipment have?
A: Our manufacturing facility is certified under ISO9001, ISO14000, and OHSAS18001. The electrical components meet CE standards. Specific certifications (e.g., ATEX for hazardous areas) can be arranged if required.
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