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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. As a professional manufacturer since 2015, we are proud to present our Forced Circulation Brine Evaporation and Crystallizer — a high-efficiency solution designed specifically for salt recovery in food processing plants. This equipment leverages advanced forced circulation technology to maximize evaporation rates and crystal purity, ensuring consistent output that meets stringent food industry standards. With a robust factory spanning 10,000-30,000 m² and an annual export value exceeding US$10 million, we bring reliability and innovation to every project.
Product Overview: The forced circulation brine evaporation and crystallizer is a key unit in zero-liquid-discharge (ZLD) systems for food processing facilities. It efficiently separates salt from brine through controlled evaporation and crystallization, recovering high-quality salt that can be reused or sold. The system is engineered to handle high-concentration brine streams with minimal scaling and fouling, making it ideal for applications such as pickling brine treatment, cheese whey processing, and seafood processing wastewater recovery.
- Forced Circulation Design: A powerful circulation pump maintains high velocity inside the heating tubes, preventing fouling and enhancing heat transfer efficiency. This results in lower energy consumption and longer operational cycles.
- Crystallizer Integration: The integrated crystallizer uses a controlled supersaturation environment to produce uniform crystals with excellent filterability. The crystal size can be adjusted to meet customer requirements.
- Material Quality: Constructed from food-grade stainless steel (304/316L), all wetted parts are corrosion-resistant and easy to clean, complying with HACCP and other food safety standards.
- Energy Efficiency: The system is designed with a mechanical vapor recompression (MVR) option, which can reduce energy consumption by up to 60% compared to traditional evaporation methods.
- Automation: Available with PLC and HMI for fully automatic operation, including real-time monitoring of temperature, pressure, flow rate, and density.
- Customizable Capacity: From small-scale pilot plants (100 L/h) to industrial units (5,000 L/h or more), we tailor the system to your specific brine composition and production volume.
| Parameter | Specification |
|---|---|
| Evaporation Capacity (kg/h) | 200 - 5000 (customizable) |
| Operating Temperature (°C) | 60 - 120 |
| Salt Recovery Rate (%) | ≥ 95 |
| Crystal Purity (%) | ≥ 98 |
| Material | SS304 / SS316L |
| Power Consumption (kW) | Depends on capacity and configuration |
| Control Mode | Manual / Semi-auto / Fully automatic (PLC) |
Key Advantages for Your Business: By choosing our forced circulation brine evaporation crystallizer, you gain a competitive edge in sustainable production. The system allows you to reduce wastewater volume, recover valuable salt, and comply with environmental regulations. The low maintenance design, coupled with easy access for cleaning, minimizes downtime. Moreover, the modular design simplifies installation and future expansion.
Trust & Credibility: Qingdao Conqinphi Environmental Technology Group Co., Ltd. is an ISO-certified manufacturer with over 9 years of experience in evaporation and crystallization technology. Our factory covers an area of 10,000-30,000 m² and employs 201-300 skilled workers. We export to North America, Europe, Southeast Asia, Africa, and many other regions, with an annual export value of US$10-50 million. We hold multiple certifications including HACCP, ISO9001, ISO14000, OHSAS18001, and more, ensuring every product meets international quality and safety standards. Our dedicated after-sales team provides installation guidance, commissioning, and remote technical support. Contact us today to discuss your salt recovery needs and receive a customized proposal!
Frequently Asked Questions (FAQ)
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Q: What types of brine can this crystallizer handle?
A: It is designed for high-concentration brine from food processing, such as pickling, cheese whey, seafood processing, and other salt-containing wastewater. It can also handle industrial brine with proper material selection. -
Q: How pure is the recovered salt?
A: Typically, the recovered salt purity is ≥98%, suitable for industrial reuse or further refinement for food-grade applications. Actual purity depends on feed brine composition and operating parameters. -
Q: Is the system easy to clean and maintain?
A: Yes. The forced circulation design reduces scaling, and the equipment includes CIP (clean-in-place) connections. Routine maintenance involves checking pumps, seals, and instrumentation – all easily accessible. -
Q: Can the capacity be customized for small-scale operations?
A: Absolutely. We offer pilot-scale units (100-500 L/h) for testing and R&D, as well as full-scale industrial systems. Customization is available based on your brine flow rate and composition. -
Q: What certifications do your products have?
A: Our company is ISO 9001, ISO 14001, HACCP certified, and the equipment can be designed to meet other standards (e.g., CE, ASME) upon request. The unit itself is ISO Certified as stated in the product title. -
Q: How long is the delivery time?
A: Typical delivery time is 45-90 days depending on complexity and capacity. We coordinate with our production team to meet your schedule. -
Q: Do you provide installation and training?
A: Yes, we offer on-site installation supervision and operator training. Remote technical support is also available via video call. -
Q: What is the warranty period?
A: Standard warranty is 12 months from commissioning. Extended warranty options are available by negotiation.
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