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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a leading manufacturer with over 8 years of experience in environmental equipment. Our 304 Stainless Steel Evaporator for Fly Ash from Incinerator Heads with PLC Control, 220V is designed to efficiently treat fly ash generated by incinerators, reducing environmental impact and recovering valuable resources. Built with high-grade 304 stainless steel, this evaporator ensures durability, corrosion resistance, and long service life even in harsh industrial environments. The integrated PLC control system provides precise automation, allowing you to monitor and adjust parameters in real-time for optimal performance.
This evaporator is specifically engineered for fly ash from incinerator heads, which often contains heavy metals and other pollutants. By evaporating the moisture content, the volume of fly ash is significantly reduced, making disposal easier and more cost-effective. The unit operates on standard 220V power supply, making it suitable for most industrial facilities. Below, we detail the key features and technical specifications that set this product apart.
Key Features & Benefits
- High-Quality 304 Stainless Steel Construction: Resists corrosion from acidic components in fly ash, ensuring minimal maintenance and extended equipment lifespan.
- PLC Control System: Fully programmable logic controller enables automatic operation, remote monitoring, and data logging. Operators can set temperature, pressure, and feed rate with ease.
- Energy-Efficient Design: Optimized heat exchange reduces energy consumption compared to conventional evaporators, lowering operational costs.
- Compact Footprint: Space-saving design fits easily into existing incinerator plants without major modifications.
- Easy Maintenance: Modular components allow quick access for cleaning and part replacement, minimizing downtime.
- Customizable Options: Available in various capacities (e.g., 100L/h, 500L/h, 1000L/h) and with additional features like CIP (Clean-in-Place) systems, condensate recovery, and exhaust gas treatment.
Technical Specifications
| Parameter | Value |
| Material | 304 Stainless Steel |
| Power Supply | 220V, 50/60Hz, 3-phase (customizable) |
| Control System | PLC (Siemens or equivalent) with HMI touchscreen |
| Evaporation Capacity | 100 – 2000 L/h (customizable) |
| Operating Temperature | Up to 120°C (optional higher) |
| Dimensions (L×W×H) | Varies by model; typical 3000×1500×2000 mm |
| Weight | Approx. 800 – 2000 kg |
| Certification (Company) | ISO9001, ISO14000, OHSAS18001, HACCP, etc. |
Our evaporator is engineered to handle the challenging properties of fly ash, including high alkalinity and fine particulate matter. The PLC control system allows for precise adjustment of residence time and temperature, ensuring complete evaporation of water while minimizing the risk of scaling or fouling. The 304 stainless steel body is resistant to pitting and stress corrosion, common in chloride-rich environments. Additionally, the unit can be equipped with a venturi scrubber or bag filter to capture any airborne particles, meeting stringent emission standards.
Why Choose Qingdao Conqinphi Environmental Technology?
- Established Manufacturer: Founded in 2015, we have grown to operate a factory of 10,000–30,000 square meters with 201–300 skilled employees.
- Global Reach: Our annual export value exceeds US$10 million, serving markets across North America, South America, Europe, Asia, Africa, and Oceania.
- Quality Assurance: We adhere to multiple international quality management systems, including ISO9001, ISO14000, OHSAS18001, and TL900, ensuring every product meets rigorous standards.
- Customization & Support: We offer tailored solutions based on your specific fly ash composition, volume, and site conditions. Our team of engineers provides after-sales technical support and spare parts availability.
- Convenient Shipping: All equipment is shipped from Qingdao Port, one of China's busiest ports, ensuring timely delivery worldwide.
Investing in our 304 Stainless Steel Evaporator means you get a reliable, high-performance solution that reduces waste volume, recovers water, and lowers disposal costs. Whether you run a municipal solid waste incinerator, a hazardous waste treatment plant, or an industrial boiler, this evaporator can be integrated seamlessly into your existing process. Contact us today for a customized quotation and technical drawing.
Frequently Asked Questions (FAQ)
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Q: What is the typical lifespan of the evaporator?
A: With proper maintenance, the 304 stainless steel construction can last 10–15 years or more, depending on operating conditions. -
Q: Can the evaporator handle fly ash with high chloride content?
A: Yes, 304 stainless steel offers good resistance to chloride stress corrosion, but for extremely high chloride levels, we recommend 316L or duplex stainless steel as an option. -
Q: Does the PLC system support remote monitoring?
A: Yes, the PLC can be equipped with Ethernet or GSM modules for remote access and data logging, allowing you to control the system from a central control room or mobile device. -
Q: What is the power consumption per ton of water evaporated?
A: Typical energy consumption is 600–800 kWh per ton of evaporated water, but this varies with feed concentration and ambient conditions. Our design optimizes heat recovery to minimize costs. -
Q: Is the evaporator easy to install?
A: The unit is pre-assembled and tested before shipment. On-site installation only requires connection to power, inlet/outlet piping, and a vent line. We provide detailed installation manuals and optional on-site supervision. -
Q: Can I use this evaporator for other liquids besides fly ash?
A: Yes, it can be adapted for other industrial wastewaters or sludges, but the design may need adjustments for different chemical properties. Please consult our engineers. -
Q: What is the warranty period?
A: We offer a standard 12-month warranty from the date of commissioning, covering manufacturing defects. Extended warranties are available upon request. -
Q: How do I get a quote for a specific capacity?
A: Please provide your desired evaporation capacity, fly ash composition analysis, and site conditions. Our sales team will prepare a tailored quotation within 48 hours.
Ready to streamline your fly ash treatment? Contact Qingdao Conqinphi Environmental Technology Group Co., Ltd. today! Our professional team is ready to assist you with product selection, technical support, and after-sales service. With a strong track record of exporting to over 50 countries, we are your trusted partner in environmental solutions.
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