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Help CenterFly Ash Evaporator From Incinerator Heads, 304 SS, 15kW Power, Digital Temperature Control
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a leading manufacturer of industrial environmental solutions established in 2015, with a factory spanning 10,000–30,000 square meters and over 200 skilled employees. Our Fly Ash Evaporator from Incinerator Heads is engineered to efficiently and safely treat fly ash generated by incineration processes, turning a challenging by-product into manageable residue. Built with 304 stainless steel, powered by a 15kW heating system, and equipped with digital temperature control, this unit delivers reliable performance for waste-to-energy plants, cement kilns, and industrial incinerators.
Key Features & Technical Specifications
- Robust 304 Stainless Steel Construction: Resists corrosion and high-temperature oxidation, ensuring long service life even in aggressive fly ash environments.
- 15kW Electric Heating Power: Provides sufficient thermal energy to evaporate moisture and volatile components from fly ash efficiently.
- Digital Temperature Control (PID): Offers precise temperature regulation (accuracy ±1°C) for consistent processing and energy savings.
- Compact and Modular Design: Easy to integrate into existing incinerator lines or as a standalone unit.
- Low Maintenance Requirements: Smooth interior surfaces and easy-access ports simplify cleaning and inspection.
- Customizable Capacity: Available in various sizes to match your specific throughput needs.
Technical Parameters Table
| Parameter | Value |
|---|---|
| Material | 304 Stainless Steel (SS) |
| Power Rating | 15 kW |
| Temperature Control | Digital PID Controller, Range: 0–300°C (adjustable) |
| Voltage Requirement | 380V / 3 Phase / 50Hz (or as per local standard) |
| Heating Method | Electric Resistance Heating |
| Control Interface | Touchscreen / Digital Display with alarm functions |
Operational Advantages for Your Business
- Improved Ash Handling: Reduces moisture content, making fly ash easier to transport, store, or further process (e.g., stabilization).
- Energy Efficiency: The digital controller optimizes heating cycles, reducing electricity consumption compared to manual systems.
- Consistent Output Quality: Precise temperature control ensures uniform evaporation, preventing overheating or under-processing.
- Enhanced Safety: Built-in over-temperature protection and emergency stop mechanisms meet international safety standards.
- Environmentally Friendly: Minimizes airborne dust and volatile emissions by containing the process within a sealed stainless steel vessel.
Why Choose Qingdao Conqinphi?
As a manufacturer with over 200 employees and an annual export value of US$10 million to US$50 million, we have supplied environmental equipment to markets across North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and many other regions. Our factory holds multiple management system certifications including ISO9001, ISO14000, OHSAS18001, and others, reflecting our commitment to quality and continuous improvement. All units are shipped from the port of Qingdao, Shandong, China, with flexible packaging options to ensure safe transit.
We understand that every incineration line has unique requirements. That is why our Fly Ash Evaporator is available in customizable configurations – we can adjust the capacity, heating power, and control parameters to match your specific ash composition and volume. Our team of experienced engineers provides full technical support, from installation guidance to after-sales service.
Ready to upgrade your fly ash treatment process? Contact us today for a quotation or more technical details. Let us help you turn incinerator waste into a manageable resource with our reliable 304 SS evaporator solution.
Frequently Asked Questions (FAQ)
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What type of fly ash can this evaporator handle?
It is designed for fly ash collected from incinerator heads, including municipal solid waste incineration, biomass incineration, and industrial waste incineration. The 304 SS material is resistant to the corrosive compounds typically present in such ash. -
Is the digital temperature control easy to use?
Yes, the PID controller features a user-friendly interface with digital display. You can set the target temperature and monitor the actual process in real time. Automatic tuning optimizes performance. -
What is the typical evaporation capacity per hour?
Capacity depends on the unit size and the moisture content of the fly ash. Standard models can process from 50 kg/h to 500 kg/h. We can customize for higher throughput upon request. -
Does the unit require special installation or foundation?
No. The evaporator is skid-mounted and can be placed on a flat, level surface. Connections to power supply (380V, 3-phase) and exhaust ventilation are required. Our team provides detailed installation instructions. -
What safety features are included?
Over-temperature protection, emergency stop button, pressure relief valve, and automatic shutdown in case of system faults. The stainless steel construction also provides fire resistance. -
How long does the heating element last?
Heating elements are designed for long life, typically 10,000–15,000 operating hours under normal conditions. They are replaceable and readily available. -
Can you provide after-sales service and spare parts?
Absolutely. We offer a one-year warranty on the entire system and supply spare parts (heating elements, controllers, seals) worldwide. Our technical support team is available via email or video call. -
Do you have certifications for this product?
Our company holds ISO9001, ISO14000, OHSAS18001, and other certifications. The evaporator is manufactured under these quality management systems. Specific product certifications (e.g., CE) can be arranged upon request for certain markets.
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