Custom Heat Recovery Exchanger High-efficiency Pillow-type, 0.5m² to 10m² Surface Area, ISO 9001 Standard Compliant
Product Spotlights
Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer since 1998 with an annual export value of US$5–10 million. Our Custom Heat Recovery Exchanger – High-efficiency Pillow-type is designed to maximize energy savings in diverse industrial applications. With a flexible surface area range from 0.5 m² to 10 m² and full compliance with ISO 9001 standards, this exchanger offers unmatched reliability and performance. Whether you need a compact unit for a small heat recovery system or a larger module for heavy-duty processes, our pillow-type design ensures optimal heat transfer and minimal pressure drop.
The pillow-type plate structure creates a turbulent flow pattern, significantly enhancing thermal efficiency compared to traditional flat-plate exchangers. This design also reduces fouling and simplifies cleaning, making it ideal for applications with viscous fluids or particulate matter. Each unit is custom-crafted to your exact specifications – from material selection (stainless steel, carbon steel, or other alloys) to port size, working pressure, and temperature range. Our engineering team works closely with clients to ensure the exchanger integrates seamlessly into existing systems.
Key Technical Specifications
| Parameter | Available Range / Options |
| Surface Area | 0.5 m² – 10 m² |
| Heat Transfer Coefficient | Up to 3000 W/m²·K (depending on fluids) |
| Max Working Pressure | 1.6 MPa (higher available on request) |
| Max Working Temperature | 300°C (depends on material) |
| Material Options | SS304, SS316L, Carbon Steel, Duplex, etc. |
| Connections | Flanged, threaded, or welded – customizable |
| Certification | ISO 9001:2015 |
Product Advantages & Customer Benefits
- Enhanced Heat Transfer Efficiency: The pillow-type corrugated surface creates turbulent flow, boosting heat transfer by up to 30% compared to smooth plates. This means lower energy costs and faster payback.
- Compact Footprint: With surface areas from 0.5 m² to 10 m², the exchanger can be tailored to fit tight spaces without sacrificing performance.
- Reduced Fouling & Easy Maintenance: The self-cleaning design minimizes scale buildup, and the unit can be disassembled for manual cleaning, reducing downtime.
- Flexible Customization: We offer custom sizes, materials, port locations, and pressure ratings to match your exact application – from HVAC heat recovery to chemical process heating.
- Long Service Life: Constructed from high-quality stainless steel or carbon steel, with optional anti-corrosion coatings, the exchanger withstands harsh environments.
- ISO 9001 Quality Assurance: Every unit is manufactured under strict quality control procedures, ensuring consistent performance and reliability.
Our pillow-type heat exchangers are widely used in industries such as food processing, pharmaceutical, petrochemical, HVAC, and renewable energy. They effectively recover heat from exhaust gases, hot liquids, or steam, reducing overall energy consumption by 15%–40% depending on the system. The robust construction also allows for operation with aggressive media when appropriate materials are selected.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
With over 25 years of manufacturing experience (since 1998), we have shipped products to North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and many other regions. Our annual export value exceeds US$5 million, reflecting strong global trust. We maintain a dedicated team of engineers and skilled workers who ensure every custom heat exchanger meets your precise requirements. Our port of shipment options include Tianjin, Qingdao, and Shanghai, providing convenient logistics for international clients.
We invite you to partner with us for your next heat recovery project. Our team is ready to provide design consultation, drawings, and a competitive quotation. Contact us today to discuss your specific needs – whether you need a single prototype or a large-volume order, we deliver quality and value.
Frequently Asked Questions (FAQ)
-
Q: What is the typical lead time for a custom heat exchanger?
A: Lead time depends on complexity and quantity. Generally, a standard custom unit takes 20–30 working days after design confirmation. Large orders may require 40–50 days. We always keep you informed of the schedule. -
Q: Can I get a heat exchanger with a surface area larger than 10 m²?
A: Yes, while our standard range is 0.5–10 m², we can design and manufacture larger units upon request. Please provide your specific requirements for a feasibility study. -
Q: What materials are available for corrosive fluids?
A: We offer stainless steel 316L, duplex stainless steel, and other alloys suitable for corrosive environments. We can also apply anti-corrosion coatings. Our engineers will recommend the best material based on your fluid composition. -
Q: Do you provide CAD drawings or dimensional drawings before production?
A: Absolutely. After order confirmation, we will provide detailed engineering drawings for your approval. This ensures the exchanger fits perfectly into your system. -
Q: How is the heat exchanger tested before shipment?
A: Each unit undergoes hydrostatic pressure testing and a leak test. We also perform performance verification if requested. All tests follow ISO 9001 procedures. -
Q: What is the warranty period?
A: We offer a standard 12-month warranty from the date of shipment, covering manufacturing defects. Extended warranty options are available upon negotiation. -
Q: Can the exchanger be used for both liquid-to-liquid and gas-to-liquid heat recovery?
A: Yes, the pillow-type design works efficiently for both. However, for gas applications, we may adjust the plate spacing to reduce pressure drop. We will tailor the design accordingly. -
Q: How do I get a quotation?
A: Simply provide your operating conditions (fluids, temperatures, flow rates, pressure, and desired surface area or heat load). Our sales team will respond within 24 hours with a competitive quote.
Anping County Boli Hardware Wiremesh Products Factory – Your reliable partner in heat recovery solutions since 1998.
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