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Help CenterCustom High-efficiency Pillow-type Heat Recovery Exchanger With 1-Year Warranty and Technical Training
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At Anping County Boli Hardware Wiremesh Products Factory, established in 1998, we specialize in the design and manufacture of high-performance heat exchange solutions. Our Custom High-efficiency Pillow-type Heat Recovery Exchanger is engineered to capture and reuse waste heat, significantly reducing energy costs and environmental impact. With a 1-year warranty and comprehensive technical training included, this product offers a reliable and cost-effective way to improve your thermal efficiency.
This heat exchanger features a unique pillow-shaped plate design that maximizes surface area for optimal heat transfer while maintaining a compact footprint. The fully customizable construction allows seamless integration into existing systems, whether for HVAC, industrial processes, or chemical recovery. Our team of experienced engineers works closely with clients to tailor materials, dimensions, and pressure ratings to meet specific operational requirements.
The pillow-type configuration promotes turbulent flow, reducing fouling and scaling compared to traditional shell-and-tube exchangers. This results in consistent performance over extended periods with minimal maintenance. The unit is available in multiple materials, including stainless steel, carbon steel, and specialized alloys, ensuring compatibility with a wide range of fluids and temperatures.
Key Technical Specifications
| Parameter | Value (Typical) |
| Heat Transfer Coefficient | 3000 - 6000 W/m²·K |
| Maximum Operating Pressure | Up to 10 bar (customizable) |
| Temperature Range | -20°C to 200°C (customizable) |
| Plate Material | SS304, SS316, Carbon Steel, etc. |
| Flow Rate Range | Customizable per design |
Product Features & Benefits
- High Thermal Efficiency: The pillow-shaped plates increase turbulence, achieving up to 40% higher heat transfer than conventional designs.
- Compact & Lightweight: Reduced footprint saves valuable floor space and simplifies installation.
- Easy Maintenance: Smooth plate surfaces minimize fouling; individual plates can be inspected or replaced without removing the entire unit.
- Customizable Design: We offer tailored dimensions, pressure ratings, and materials to match your exact process conditions.
- Energy Savings: Recover up to 80% of waste heat, lowering operational costs and carbon footprint.
- Durable Construction: Welded and tested for leak-tightness; suitable for aggressive fluids with optional coatings.
Technical Training & Warranty
Every purchase includes a 1-year warranty covering manufacturing defects and performance. We also provide on-site or remote technical training for your engineering team, covering installation, operation, troubleshooting, and maintenance best practices. This ensures your staff can maximize the exchanger's lifespan and efficiency from day one.
Why Choose Us?
Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer since 1998, with an annual export value exceeding US$5 million–US$10 million. Our products are shipped to major ports including Tianjin, Qingdao, and Shanghai, serving customers across North America, South America, Europe, Asia, Africa, and Oceania. We have a proven track record of delivering reliable, customized heat exchange solutions for diverse industrial applications.
Our commitment to quality is reflected in every unit we produce. Each heat exchanger undergoes rigorous testing before shipment, including pressure testing and performance verification. We also offer flexible customization options, such as alternative gasket materials, special flanges, and insulation jackets, to meet unique project requirements.
Ready to reduce your energy costs and improve process efficiency? Contact us today to discuss your specific heat recovery needs. Our experienced team will provide a tailored solution, including a detailed quotation and technical proposal. Benefit from our years of expertise, global reach, and dedicated after-sales support.
Frequently Asked Questions
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Q: What is a pillow-type heat exchanger and how does it differ from a plate heat exchanger?
A: A pillow-type heat exchanger uses two welded metal sheets that are inflated to form a pillow-shaped channel. This design creates turbulent flow, resulting in higher heat transfer coefficients and reduced fouling compared to traditional gasketed plate heat exchangers. It is especially suitable for applications with dirty fluids or where frequent cleaning is needed. -
Q: Can I customize the dimensions and materials?
A: Absolutely. We offer full customization of size, pressure rating, temperature range, and material. Common options include stainless steel (304, 316), carbon steel, and various alloys. Contact our team with your specifications for a tailored solution. -
Q: What is the typical efficiency of this heat exchanger?
A: Under optimal conditions, the heat recovery efficiency can reach up to 80% or more, depending on fluid properties, flow rates, and temperature differences. Our design ensures high thermal performance with minimal pressure drop. -
Q: Does the 1-year warranty cover all parts?
A: Yes, the warranty covers manufacturing defects and performance issues for one year from the date of shipment. Consumable parts like gaskets (if applicable) are covered under standard terms. Please refer to our warranty policy for full details. -
Q: What technical training is provided?
A: We provide training for your engineering team, which can be conducted on-site or remotely. The curriculum covers installation procedures, startup, operation, troubleshooting, preventive maintenance, and safety guidelines. The training duration and depth can be customized to your needs. -
Q: What is the typical lead time for a custom order?
A: Lead time depends on the complexity and quantity. For standard custom designs, it typically ranges from 4 to 8 weeks. Rush orders may be possible with prior arrangement. We will provide an accurate timeline upon specification confirmation. -
Q: How do I choose the right material for my application?
A: Material selection depends on the chemical composition, temperature, and pressure of the fluids involved. Our engineers can recommend suitable materials based on your process data. For corrosive environments, we recommend stainless steel or specialized alloys; for high-temperature applications, carbon steel or other alloys may be appropriate. -
Q: Do you provide international shipping?
A: Yes, we ship globally from our ports in Tianjin, Qingdao, and Shanghai. We have experience exporting to North America, South America, Europe, Asia, Africa, and Oceania. We can arrange shipping by sea, air, or express courier based on your requirements.
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