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Help CenterHigh-efficiency Pillow-type Heat Exchanger for Refrigeration Industries With 1.5MPa Pressure Rating
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Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer established in 1998 with over two decades of expertise in heat exchange solutions. Our High-efficiency Pillow-type Heat Exchanger is specifically engineered for the refrigeration industries, delivering exceptional thermal performance under a robust 1.5MPa pressure rating. This product combines innovative pillow-type plate design with premium materials, ensuring reliable heat transfer and energy savings in demanding cooling applications.
With an annual export value of US$5–10 million and serving markets across North America, South America, Europe, Asia, and beyond, our factory is committed to producing heat exchangers that meet global standards. The pillow-type construction offers a larger heat transfer surface area per unit volume compared to traditional shell-and-tube designs, leading to higher efficiency and compact footprint.
Below you will find detailed specifications, advantages, and answers to frequently asked questions. We invite you to explore how this product can optimize your refrigeration system.
Key Features & Technical Specifications
- High Heat Transfer Efficiency: The pillow-type plates create turbulent flow, significantly improving heat transfer coefficient (up to 30% higher than conventional plate exchangers).
- 1.5MPa Pressure Rating: Designed to withstand high-pressure refrigerants (e.g., R-410A, R-134a, R-404A) commonly used in industrial refrigeration.
- Compact & Lightweight: Space-saving design reduces installation footprint and structural load.
- Corrosion Resistance: Available in stainless steel 304 or 316L, or carbon steel with anti-corrosion coating; suitable for ammonia and fluorocarbon refrigerants.
- Low Pressure Drop: Optimized flow channels minimize energy consumption of pumps/compressors.
- Easy Maintenance: Modular design allows quick disassembly for cleaning or plate replacement.
- Customizable Sizes: Plate dimensions, number of plates, and connection ports can be tailored to your system requirements.
- Temperature Range: Operates from -40°C to +200°C (optional high-temperature version available).
Performance Parameters (Typical)
| Parameter | Value |
|---|---|
| Maximum Working Pressure | 1.5 MPa (217 psi) |
| Heat Transfer Area per Unit | 0.5 – 20 m² (customizable) |
| Flow Rate Range | 1 – 100 m³/h |
| Operating Temperature | -40°C to +200°C |
| Plate Material | SS304 / SS316L / Carbon Steel |
| Connection Ports | Threaded (NPT/BSP) or Flanged (ANSI/DIN) |
| Weight (approx.) | 15 – 200 kg depending on size |
Advantages for Refrigeration Industries
- Energy Savings: Higher heat transfer efficiency reduces compressor workload, lowering electricity consumption by up to 15%.
- Reliable Sealing: Double gasket design prevents leakage between refrigerant and secondary fluid.
- Flexible Installation: Can be mounted horizontally or vertically; supports both counter-flow and parallel-flow configurations.
- Long Service Life: Robust construction resists wear from thermal cycling and vibration.
- Quick Delivery: As a manufacturer with 26 years of production experience, we maintain sufficient raw material inventory to ensure fast turnaround.
Our pillow-type heat exchangers have been successfully deployed in cold storage facilities, ice-making plants, beverage cooling systems, and process refrigeration across 30 countries. The 1.5MPa pressure rating makes them ideal for high-pressure refrigerant loops, ensuring safety and compliance with international standards such as ASME and PED (certifications available upon request).
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
Since 1998, we have been dedicated to manufacturing high-quality industrial heat exchangers and wire mesh products. Our factory covers an area of 15,000 m² and employs over 100 skilled workers. With an annual export value of US$5–10 million and a global customer base spanning North America, South America, Europe, Asia, Africa, and Oceania, we have earned a reputation for quality and reliability.
We offer free samples for performance testing, and our engineering team can provide custom designs based on your specific pressure, temperature, and fluid compatibility needs. Each unit undergoes rigorous hydrostatic testing and pressure decay testing before shipment.
Contact us today to discuss your refrigeration project. Our team is ready to provide a tailored solution and competitive pricing. Experience the difference of a 26-year-old manufacturer dedicated to your success.
Frequently Asked Questions
-
Q: What is the maximum pressure for this heat exchanger?
A: The standard design pressure is 1.5 MPa (217 psi). Higher pressure ratings (up to 2.5 MPa) are available as an option. -
Q: Can I use this heat exchanger with ammonia refrigerant?
A: Yes, we offer stainless steel 316L plates and specific gasket materials compatible with ammonia. Please specify your refrigerant when ordering. -
Q: How do you ensure the heat exchanger is leak-proof?
A: Each unit is assembled with double gaskets and tested at 1.5 times the working pressure (hydrostatic test) before shipment. We also perform a helium leak test upon request. -
Q: What is the typical lead time?
A: For standard sizes, lead time is 15–25 working days. Custom orders may take 30–40 days, depending on complexity. -
Q: Do you provide installation support?
A: We provide detailed installation manuals and can arrange remote technical support. On-site installation guidance is also available for large projects. -
Q: Can I get a sample for testing?
A: Yes, we offer free samples for small-scale testing. The buyer only pays for shipping costs. -
Q: What payment terms do you accept?
A: We accept T/T, L/C, and Western Union. For first-time orders, 30% deposit and 70% balance before shipment is typical. -
Q: Is the heat exchanger suitable for both cooling and heating applications?
A: Yes, it can be used for both evaporation and condensation in refrigeration cycles, as well as for heating applications within the temperature range.
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